2008 Arctic Cat ThunderCat 1000 ATV Service Manual

Official factory service and repair documentation for the 2008 Arctic Cat ThunderCat 1000 ATV. Covers all systems and components with comprehensive procedures and diagrams. PN 0444-213

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Document Details

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Document Number / Seller:
26100 / Jerry Robinson
File Size:
53.96 MB
File Type:
PDF
Language:
English
Pages:
161
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 14, 2025

Models Covered & Key Technical Specifications

2008 Arctic Cat ThunderCat 1000 ATV Service Manual

This is the official factory service and repair documentation for the 2008 Arctic Cat ThunderCat 1000 ATV. It covers all systems and components with comprehensive procedures and diagrams. PN 0444-213

  • Calibrated Assembly Torques: 8-9.5 ft-lb Torque specifications for M6 fasteners establish the correct assembly tightness Matrix.
  • Rated Liquid Volume: 2.8 L signifies the total engine oil capacity Standards.
  • Critical Fastener Specs: 20 ft-lb is the specified torque for rear drive axle boots Protocol.
  • Universal Brake Fluid: DOT 4 is the recommended fluid for optimal brake system operation Architecture.
  • Core Differential Capacity: 275 ml defines the required oil volume for front differential operation Norms.
  • Standard Ignition Timing: 10 BTDC is the specified timing for correct engine operation Framework.

Professional Workshop Service Manual & Technical Specifications

Arctic Cat ThunderCat 1000 ATV (2008) Factory Service Manual: Diagnostic-Reference

Reference-Category: ATV Service Manual // Model-Portfolio: Arctic Cat ThunderCat 1000 // Subsystem-Focus: Complete Service Procedures

Performance-Element Value Calibration-Data
Engine Oil Capacity 2.8 L 3.0 U.S. qt
Front Differential Oil SAE 80W-90 Hypoid 275 ml
Rear Drive Oil SAE 80W-90 Hypoid 250 ml
Gas Tank Capacity 24.6 L 6.5 U.S. gal
Spark Plug Gap 0.7-0.8 mm 0.028-0.032 in

Documentation sections include:

  • General Information/Specifications
  • Periodic Maintenance
  • Engine/Transmission
  • Fuel/Lubrication/Cooling
  • Electrical System

Effectively mandating precise repair, this manual details the operation, maintenance, and troubleshooting for the Arctic Cat ThunderCat 1000 ATV. It covers all major systems, including the engine, transmission, electrical, fuel, and suspension components, providing clear instructions and specifications for each procedure. The manual documents torque specifications for fasteners to ensure proper service interval reliability.

Engine/Transmission Service

This section details the complete servicing of the Arctic Cat ATV engine/transmission, including disassembly and assembly procedures for the crankcase, cylinder head, and related components. It emphasizes the use of new gaskets and proper lubrication for internal parts to ensure longevity and performance.

Electrical System Service

Comprehensive diagnostic and testing procedures for all electrical components are covered, including the battery, ignition system, EFI sensors, and lighting. The manual provides detailed instructions for troubleshooting electrical issues and ensuring optimal system performance.

Drive System Service

This section covers the servicing of the drive system, including the front differential, drive axles, hubs, and brake systems. It provides detailed procedures for removal, inspection, and installation of these components to ensure safe and reliable operation of the ATV's drivetrain.

FAQ

What is the **exact** torque for the front differential drain plug? keyboard_arrow_down

16 ft-lb is the specified torque for the front differential drain plug and filler plug.

Reference the **specific** service interval for the oil filter replacement. keyboard_arrow_down

R is the recommended service interval for the oil filter replacement, as indicated in the Periodic Maintenance Chart.

What are the **designated** spark plug gap specifications? keyboard_arrow_down

0.7-0.8 mm (0.028-0.032 in.) is the designated spark plug gap for this ATV.

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Reviews (3)

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I appreciate the detailed troubleshooting section. Downloading the manual was a breeze, and customer support was very responsive when I had questions.
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This manual has been a lifesaver for maintaining my 2015 Arctic Cat ATV. The step-by-step instructions are clear and easy to follow!
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Rated 5 out of 5 stars