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2004-2007 Ducati Monster 620, 400 repair manual Preview image 1
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2004-2007 Ducati Monster 620, 400 repair manual

Models covered in this manual:

Monster 620, 400 / Ducati Motor Holding S.p.A.

  • Ducati Monster 620 Dark (2004-2007)
  • Ducati Monster 620 (2004-2007)
  • Ducati Monster 620 Capirex (2004-2005)
  • Ducati Monster 620 Matrix (2004-2006)
  • Ducati Monster 620 S (2004-2007)
  • Ducati Monster 620 S Dark (2004-2005)
  • Ducati Monster 620 S Matrix (2004-2005)
  • Ducati Monster 620 i.e. (2005-2006)
  • Ducati Monster 620 i.e. Dark (2005-2006)
  • Ducati Monster 620 i.e. Capirex (2005-2006)
  • Ducati Monster 620 i.e. S (2005-2006)
  • Ducati Monster 620 i.e. S Dark (2005-2006)
  • Ducati Monster 620 i.e. S Capirex (2005-2006)
  • Ducati Monster 620 i.e. Senna (2006)
  • Ducati Monster 620 i.e. S Dark Senna (2006)
  • Ducati Monster 620 i.e. S Special Edition (2006-2007)
  • Ducati Monster 620 i.e. S Dark Special Edition (2006-2007)
  • Ducati Monster 400 (2004-2006)
  • Ducati Monster 400 Dark (2004-2006)
  • Ducati Monster 400 S (2004-2006)
  • Ducati Monster 400 S2R (2006)
  • Ducati Monster 400 S2R Dark (2006)
  • Ducati Monster 400 S2R Special Edition (2006)
  • Ducati Monster 400 S2R Senna (2006)
  • Ducati Monster 400 S2R S Special Edition (2006-2007)
  • Ducati Monster 400 S4R (2006-2007)
  • Ducati Monster 400 S4R Testastretta (2007)

Production/model years: 2004, 2005, 2006, 2007

File specifications

File size: 107.98 MB
File type: PDF
Language: Englishm Italian

Printable: Yes
Estimated download time: 2.21 Minutes
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Product Information

Table of Contents

1. General Information

  • Introduction
  • Model Identification
  • Vehicle Specifications
  • Safety Information
  • Maintenance Schedule
  • Tools and Equipment

2. Maintenance and Tune-Up

  • Periodic Maintenance Chart
  • Lubrication Points
  • Engine Oil and Filter Change
  • Air Filter Replacement
  • Spark Plug Replacement
  • Valve Clearance Adjustment
  • Drive Chain Maintenance

3. Engine

  • Engine Removal and Installation
  • Engine Disassembly and Reassembly
  • Cylinder Head and Valves
  • Cylinder and Piston
  • Crankshaft and Connecting Rod
  • Camshaft and Timing Belt
  • Lubrication System
  • Cooling System

4. Fuel System

  • Fuel Tank and Fuel Pump
  • Carburetor and Fuel Injection System
  • Throttle Body
  • Air Intake System
  • Fuel Lines and Filters

5. Electrical System

  • Battery and Charging System
  • Ignition System
  • Starter Motor
  • Lighting System
  • Switches and Controls
  • Wiring Diagrams

6. Transmission and Drive System

  • Clutch
  • Gearbox
  • Drive Chain and Sprockets
  • Final Drive

7. Suspension and Steering

  • Front Suspension
  • Rear Suspension
  • Steering Mechanism
  • Suspension Adjustment

8. Brakes

  • Front Brakes
  • Rear Brakes
  • Brake Fluid Replacement
  • Brake Pad Replacement
  • Brake Line Inspection

9. Body and Frame

  • Frame Inspection and Repair
  • Body Panels
  • Seat Assembly
  • Footrests and Handlebars

10. Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Suspension and Steering Troubleshooting
  • Brake System Troubleshooting

11. Appendices

  • Torque Specifications
  • Special Tools
  • Service Data
  • Technical Bulletins

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