1980 Suzuki SP400 Service Manual

Troubleshooting, parts diagrams, and service data for the SP400 — engine, fuel, lubrication, and electrical systems. PN 99000-85660-053

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Document Details

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Document Number / Seller:
26154 / Deborah Thomas
File Size:
58.23 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
May 3, 2025

Models Covered & Key Technical Specifications

Reference-Grade Workshop Assembly Manual: Motorcycle Precision Service Guide: Suzuki SP400 (1980) Parts-Reference

Suzuki SP400 (1980) (99000-85660-053) -- 1980 Digital Index Reference Kit | Series Manual Kit.

  • Established Climate Specs: For optimal operation, 15-30C defines the environmental limit Framework.
  • Operational Heat Dissipation: 450 W -- signifies the active printing consumption Threshold.
  • Certified Linear Velocity: The formatter board requires 64 MB for standard operation Logic.
  • Factory Scan Resolution: 1200 dpi establishes the maximum print output Architecture.
  • Approved Liquid Volume: For optimal operation, 15-30C defines the environmental limit Standards.
  • Measured Generation Capacity: Maximum throughput reaches 25 ppm Norms.

Professional Workshop Service Manual & Technical Specifications

Reference-Grade Workshop Assembly Manual: Motorcycle Precision Service Guide: Suzuki SP400 (1980) Parts-Reference

Service-Level: Suzuki SP400 (1980) // Operational-Scope: Motorcycle / SP400 Logic // Service-Level: Motorcycle Repair Procedure.

Specification System-Path Logic
Overall Length 2 200 mm (86.6 in) 2.2 meters
Overall Width 870 mm (34.3 in) 0.87 meters
Wheelbase 1 420 mm (55.9 in) 1.42 meters
Ground Clearance 240 mm (9.4 in) 0.24 meters
Dry Mass 127 kg (280 lbs) 127 kilograms

Service procedures are grouped by the following main sections: General Information, Periodic Maintenance and Tune-Up Procedures, Servicing Engine, Fuel and Lubrication System, Emission Control & Regulations, Electrical System, Chassis, and Servicing Information. This manual documents torque specifications for various components to ensure proper mating surface contact.

Assembly instructions are detailed for engine mounting and major component reassembly.

Hydraulic schematics are included for the lubrication system flow.

Steering component information is provided for front fork and steering stem adjustments.

Inspection guidelines are provided for critical wear limits on engine parts and chassis components.

Alignment specifications are included for front and rear wheel assembly.

FAQ

What does the **exact** assembly sequence for the primary drive gear assembly entail? keyboard_arrow_down

1200 kg·m is the specified torque for the primary drive gear nut, requiring a special tool for removal and installation to ensure proper seating.

Reference the **specific** service interval parameters for the rear brake shoes. keyboard_arrow_down

1.5 mm (0.06 in) is the minimum brake lining thickness before replacement is recommended, as detailed on page 7-9.

What are the **designated** system architecture requirements for spark plug gap? keyboard_arrow_down

0.6 – 0.7 mm (0.024 – 0.028 in) is the specified spark plug gap range to ensure optimal ignition performance.

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Reviews (3)

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I had a couple of questions about the tuning procedures, and the support team responded within hours. The manual itself is comprehensive and covers everything I need. Highly recommend!
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Rated 4 out of 5 stars
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New
This manual has been a lifesaver for my Suzuki SP400. The detailed maintenance schedules are easy to follow and really help keep my bike in top shape. Plus, the download process was seamless!