1999-2002 Suzuki SV650 Service Manual
Full service documentation for the SV650 addressing maintenance and repair procedures. Includes detailed diagrams and specifications. Part number 99500-36091-03E.
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Sample pages from the 1999-2002 Suzuki SV650 Service Manual manual
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Models Covered & Key Technical Specifications
Integrated Factory Service Manual: Motorbike Professional-Grade Suzuki SV650 manual 1999-2002 in PDF Library-Master Suzuki SV650 (99500-36091-03E) -- 1999-2002 Technical Manual | Archive Segment.
- Documented System Volume: 2 cylinders signifies the engine configuration.
- Calibrated Spacing Data: For optimal performance, 0.10-0.20 mm is the standard clearance for the tappet gap.
- Authorized Wattage Specs: The electrical system operates at 12V requiring minimal power consumption.
- Maximum Cold Start Limits: -30°C defines the minimum ambient temperature for reliable starting.
- System Form Factor: 2070 mm overall length defines the motorcycle's dimensions.
- Principal Liquid Volume: 16.0 L is the total capacity of the fuel tank including reserve.
Professional Workshop Service Manual & Technical Specifications
Integrated Factory Service Manual: Motorbike Professional-Grade Suzuki SV650 manual 1999-2002 in PDF Library-Master
Procedure-Type: Repair Manual // System-Identifier: Suzuki / SV650 Logic // Procedure-Type: Technical-Documentation.
| Document overview table (NOT actual spec values): | Assessment-Element | Baseline | Validation-Data |
|---|---|---|---|
| Engine Specifications | 4-stroke, Liquid-cooled, DOHC, TSCC | Two valves per cylinder | |
| Transmission Type | 6-speed constant mesh | Multi-plate wet type | |
| Chassis Type | Telescopic, coil spring, oil damped | Link type system, gas/oil damped | |
| Electrical System | Electronic ignition (Transistorized) | Three-phase A.C. Generator |
TOC Summary Block: The repository is divided into:
- Periodic Maintenance Schedule
- Fuel and Lubrication System
- Engine Disassembly Procedures
- Chassis Specifications
- Electrical System Components
Maintenance and Tune-Up Procedures Manual: Suzuki SV650 Procedures Overview
This document outlines the necessary maintenance and tune-up procedures for the Suzuki SV650. It covers routine checks, adjustments, and replacements to ensure optimal performance and longevity of the motorcycle. Specific attention is given to the engine, brakes, and suspension systems.
Fuel and Lubrication System Manual: Suzuki SV650 Systems Documentation
The manual details the fuel and lubrication systems, including the fuel tank, fuel pump, carburetor construction, and engine lubrication. It explains the operation of each component and provides instructions for inspection, cleaning, and replacement.
Engine Components Manual: Suzuki SV650 Components and Service Procedures
This section focuses on the engine components, covering inspection, service, and overhaul procedures. It includes detailed information on the camshafts, cylinder head, pistons, crankshaft, and transmission systems.
Chassis and Electrical Systems Manual: Suzuki SV650 Frame and Electronics Guide
The manual addresses the chassis and electrical systems. It describes the front and rear suspension, steering, brakes, and the motorcycle's electrical components like ignition, battery, and lighting systems.
Torque specifications for critical engine and chassis components are included to ensure proper assembly and thermal expansion compensation.
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