1999-2002 Suzuki SV650 Service Manual

Full service documentation for the SV650 addressing maintenance and repair procedures. Includes detailed diagrams and specifications. Part number 99500-36091-03E.

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Document Details

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Document Number / Seller:
26484 / Jerry Robinson
File Size:
127.61 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Oct 30, 2025

Models Covered & Key Technical Specifications

Integrated Factory Service Manual: Motorbike Professional-Grade Suzuki SV650 manual 1999-2002 in PDF Library-Master Suzuki SV650 (99500-36091-03E) -- 1999-2002 Technical Manual | Archive Segment.

  • Documented System Volume: 2 cylinders signifies the engine configuration.
  • Calibrated Spacing Data: For optimal performance, 0.10-0.20 mm is the standard clearance for the tappet gap.
  • Authorized Wattage Specs: The electrical system operates at 12V requiring minimal power consumption.
  • Maximum Cold Start Limits: -30°C defines the minimum ambient temperature for reliable starting.
  • System Form Factor: 2070 mm overall length defines the motorcycle's dimensions.
  • Principal Liquid Volume: 16.0 L is the total capacity of the fuel tank including reserve.

Professional Workshop Service Manual & Technical Specifications

Integrated Factory Service Manual: Motorbike Professional-Grade Suzuki SV650 manual 1999-2002 in PDF Library-Master

Procedure-Type: Repair Manual // System-Identifier: Suzuki / SV650 Logic // Procedure-Type: Technical-Documentation.

Document overview table (NOT actual spec values): Assessment-Element Baseline Validation-Data
Engine Specifications 4-stroke, Liquid-cooled, DOHC, TSCC Two valves per cylinder
Transmission Type 6-speed constant mesh Multi-plate wet type
Chassis Type Telescopic, coil spring, oil damped Link type system, gas/oil damped
Electrical System Electronic ignition (Transistorized) Three-phase A.C. Generator

TOC Summary Block: The repository is divided into:

  • Periodic Maintenance Schedule
  • Fuel and Lubrication System
  • Engine Disassembly Procedures
  • Chassis Specifications
  • Electrical System Components

Maintenance and Tune-Up Procedures Manual: Suzuki SV650 Procedures Overview

This document outlines the necessary maintenance and tune-up procedures for the Suzuki SV650. It covers routine checks, adjustments, and replacements to ensure optimal performance and longevity of the motorcycle. Specific attention is given to the engine, brakes, and suspension systems.

Fuel and Lubrication System Manual: Suzuki SV650 Systems Documentation

The manual details the fuel and lubrication systems, including the fuel tank, fuel pump, carburetor construction, and engine lubrication. It explains the operation of each component and provides instructions for inspection, cleaning, and replacement.

Engine Components Manual: Suzuki SV650 Components and Service Procedures

This section focuses on the engine components, covering inspection, service, and overhaul procedures. It includes detailed information on the camshafts, cylinder head, pistons, crankshaft, and transmission systems.

Chassis and Electrical Systems Manual: Suzuki SV650 Frame and Electronics Guide

The manual addresses the chassis and electrical systems. It describes the front and rear suspension, steering, brakes, and the motorcycle's electrical components like ignition, battery, and lighting systems.

Torque specifications for critical engine and chassis components are included to ensure proper assembly and thermal expansion compensation.

FAQ

Calculate the **precise** pressure specifications keyboard_arrow_down

1500 kPa (15 kgf/cm², 217 psi) is the standard compression pressure specification for cylinder operation.

What values **proper** assembly sequence keyboard_arrow_down

Page 3-85 details the proper sequence for installing the generator starter bolts.

Assess the **standard** service interval parameters keyboard_arrow_down

800 km (500 miles) is the initial service interval for the brake system components.

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Reviews (4)

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I appreciated the quick email with my download link. The manual is a lifesaver for repairing my bike. Highly satisfied!
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This manual is incredibly detailed and easy to follow. The download was seamless, and I received the link in my email within minutes! Highly recommend for anyone who works on their SV650.
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The repair manual covers everything from engine maintenance to electrical systems. The support team was very responsive when I had questions. Great service!
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Rated 4 out of 5 stars