1990-1996 Yamaha XT600EA XT600EAC Service Manual

Repair guide for all XT600EA and XT600EAC configurations. Includes diagnostics, removal sequences, and maintenance for engine, carburetor, chassis, and electrical systems. Part number LIT-11616-07-43.

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Document Details

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Document Number / Seller:
26539 / Joseph Hicks
File Size:
21.26 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Oct 14, 2025

Models Covered & Key Technical Specifications

Standard Performance Overhaul Manual: Motorcycle 1990-1996 Yamaha XT600EA, XT600EAC service manual Documentation-Framework

Technical-Scope: Professional Reference Repository | Series Module. Established Measurement Bounds: 150 kPa provides the maximum tire pressure for normal operation Standards. Operational Current Rating: For optimal operation, 25A is rated at the maximum battery capacity Norms. Essential Heat Tolerance: The carburetor requires 27.0-35.0 mm for float height Architecture. Baseline Weight Data: The engine assembly requires 370 lb for standard operation Topology. Approved Alignment Specs: 0.03 mm -- signifies the maximum crankshaft end play Standards. Measured Technical Details: 10 Nm is designed for the cylinder head bolts Topology.

Professional Workshop Service Manual & Technical Specifications

Standard Performance Overhaul Manual: Motorcycle 1990-1996 Yamaha XT600EA, XT600EAC service manual Documentation-Framework

Technical-Scope: Professional Reference Repository | Series Module.

Metric System-Path Calibration-Data
Motorcycle Identification General Information N/A
Specifications Engine, Chassis, Electrical Full Specs
Periodic Inspection and Adjustment All Systems Maintenance Schedules
Engine Overhaul Disassembly, Assembly Detailed Procedures
Carburetion Primary & Secondary Component Breakdown

Repair data is categorized into:

System operation descriptions cover engine overhaul procedures, including disassembly and reassembly of all major engine components. This includes detailed steps for cylinder head, crankshaft, and transmission.

The documentation addresses carburetor systems for both primary and secondary configurations. It provides specifications and breakdown diagrams for all internal parts.

Assembly instructions are detailed for chassis components, including front and rear brakes, suspension, and steering head adjustments.

Hydraulic schematics are included for the brake systems, detailing fluid levels and pad inspection procedures.

Steering component information is provided for head adjustment and bearing inspection, ensuring smooth operation.

...documents torque specifications for critical engine and chassis fasteners to ensure proper dynamic load distribution.

FAQ

What **necessary** procedures are outlined for the electrical system, including specific voltage and amperage values? keyboard_arrow_down

12V is the standard voltage for the electrical system, with ignition system components operating at 6.5-7.1 r/min and a 10A rating for the starter motor.

Determine the **recommended** float height settings for the primary and secondary carburetors. keyboard_arrow_down

25.0-27.0 mm (0.98-1.06 in) is the specified float height range for both primary and secondary carburetors.

What **calibrated** clearance measurements are critical for engine performance, particularly regarding the crankshaft and piston rings? keyboard_arrow_down

0.03 mm (0.0012 in) is the limit for crankshaft runout, while the piston-to-cylinder clearance should be maintained between 0.040-0.065 mm (0.002-0.003 in). Data on pages 88-92 confirms these critical measurements.

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The download process was smooth, and the manual is very detailed. Got my bike running perfectly again!
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Rated 4 out of 5 stars
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This manual has been a game changer for my maintenance routine. The information is clear and easy to follow. Highly recommend!
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