2004-2006 Harley-Davidson Sportster repair manual

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Harley Davidson 2004-2006 Harley-Davidson Sportster repair manual - Technical Specifications

  • File Size: 20.24 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.41 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Motorcycle
  • Brand: Harley Davidson
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Harley Davidson Models and Parts Covered in this Motorcycle Manual

  • Harley-Davidson Sportster XL 883
  • Harley-Davidson Sportster XL 883 Custom
  • Harley-Davidson Sportster XL 883 Low
  • Harley-Davidson Sportster XL 883R
  • Harley-Davidson Sportster XL 1200
  • Harley-Davidson Sportster XL 1200 Custom
  • Harley-Davidson Sportster XL 1200 Low
  • Harley-Davidson Sportster XL 1200 Roadster

Production/model years: 2004, 2005, 2006

Harley Davidson 2004-2006 Harley-Davidson Sportster repair manual - Complete Manual Information

Table of Contents:

Chapter One: General Information

  • Manual Organization
    • How to Use this Manual
  • Shop Safety
  • Shop Practices
  • Motorcycle Identification
  • Fasteners
  • Basic Tools
  • Specialized Tools
  • Service Fundamentals
  • Shop Supplies
  • Troubleshooting
  • Storage
  • Table 1: Fastener torque values
  • Table 2: Harley-Davidson model specifications
  • Table 3: Metric conversion table
  • Table 4: Wiring color codes
  • Table 5: Glossary of terms
  • Table 6: Engine oil
  • Table 7: Recommended lubricants and fluids
  • Table 8: Tire data

Chapter Two: Engine

  • Engine Service
  • Engine Disassembly
  • Engine Inspection
  • Engine Reassembly
  • Engine Installation

Chapter Three: Transmission

  • Transmission Service
  • Transmission Disassembly
  • Transmission Inspection
  • Transmission Reassembly
  • Transmission Installation

Chapter Four: Fuel and Exhaust Systems

  • Fuel System
  • Fuel Tank
  • Carburetor
  • Exhaust System

Chapter Five: Electrical System

  • Electrical Troubleshooting
  • Battery
  • Charging System
  • Ignition System
  • Starting System
  • Lighting
  • Switches
  • Wiring Diagrams

Chapter Six: Cooling System

  • Cooling System Overview
  • Radiator
  • Water Pump
  • Cooling Fan

Chapter Seven: Suspension and Steering

  • Front Suspension
  • Rear Suspension
  • Steering
  • Wheels
  • Tires

Chapter Eight: Brakes

  • Brake System Overview
  • Brake Maintenance
  • Brake Service
  • Brake Troubleshooting

Chapter Nine: Body and Frame

  • Frame Service
  • Body Panels
  • Seats
  • Windshields
  • Saddlebags

Chapter Ten: Maintenance

  • Maintenance Schedule
  • Lubrication
  • Tune-Up Procedures

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Frequently Asked Questions - Harley Davidson Motorcycle Manual

What does this Harley Davidson manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2004-2006 Harley-Davidson Sportster repair manual. It includes information for the following models: - Harley-Davidson Sportster XL 883 - Harley-Davidson Sportster XL 883 Custom - Harley-Davidson Sportster XL 883 Low - Harley-Davidson Sportster XL 883R - Harley-Davidson Sportster XL 1200 - Harley-Davidson Sportster XL 1200 Custom - Harley-Davidson Sportster XL 1200 Low - Harley-Davidson Sportster XL 1200 Roadster Production/model years: 2004, 2005, 2006 .

Is this manual suitable for beginners?

Yes, this Harley Davidson manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorcycle maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (20.24 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Harley Davidson Motorcycle manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Are engine specifications included?

This motorcycle service manual includes detailed engine specifications, valve clearances, torque settings, and performance data specific to your Harley Davidson model.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Tom J.says...
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Mike T.says...
This manual is a must-have for any Sportster owner. The detailed chapters make repairs straightforward!
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James K.says...
The email with the download link arrived promptly. Great customer service!
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Cindy R.says...
This manual covers everything you need to maintain and repair your Sportster. Very thorough!
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Sarah L.says...
I had a smooth download process. The support team responded quickly to my queries. Highly recommend!