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2001-2010 Mercury Mariner 50hp, 60hp outboard motor service manual Preview image 1
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2001-2010 Mercury Mariner 50hp, 60hp outboard motor service manual

Models covered in this manual:

  • 50 hp (FourStroke)
  • 60 hp (FourStroke)

Serial numbers: Starting S/N 0T178500 and Above
Production/model years: 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

File specifications

File size: 17.78 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.36 Minutes
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Product Information

Table of Contents

Important Information

  • Specifications
  • Propeller Information Charts
  • Mercury/Quicksilver Lubricants and Sealants
  • Torque Chart

Section 1A - Specifications

  • Models 50/60 (4-Stroke)
  • Performance
    • Power
    • Full Throttle RPM Range
  • Outboard Weight
  • Fuel
    • Recommended Gasoline
  • Oil
    • Oil Filter
    • Oil Filter Wrench
    • Engine Oil Capacity

Ignition System

  • Type
  • Spark Plug Type (NGK)
  • Spark Plug Gap
  • Heat Range
  • Firing Order
  • Ignition Timing

Charging System

  • Alternator Type
  • Regulator
  • Peak Voltage
  • Rectifier Resistance

Starting System

  • Type
  • Starter Gear Ratio
  • Current Draw Under Load
  • Current Draw (No Load)

Battery

  • Rating
  • Minimum Requirement
  • Ampere-Hours (Ah)

Enrichment Control System

  • Type
  • Resistance

Fuel System

  • Fuel Pump Type
  • Fuel Pressure
  • Fuel Tank Capacity
  • Idle RPM (Out of Gear)
  • Wide Open Throttle RPM (WOT)
  • Main Jet Size

Cylinder Block

  • Type
  • Displacement
  • Number of Cylinders

Stroke

  • Length
  • Cylinder Bore

Piston

  • Diameter
  • Clearance
  • Piston Pin Diameter

Rings

  • Top Ring
  • Second Ring
  • Oil Ring

Compression Ratio

  • Cylinder Compression

Camshaft

  • Dimensions
  • Free Length
  • Run-out Limit
  • Camshaft Bearing Diameter

Valve Spring

  • Compressed Pressure
  • Tilt Limit

Cylinder Head

  • Warp Limit
  • Bore Inside Diameter

Valves

  • Valve Clearance (Cold)
  • Valve Dimensions
  • Valve Seat
  • Valve Guide
  • Valve Stem

Valve Dimensions

  • Head Diameter
  • Face Width
  • Margin Thickness

Rocker Shaft

  • Outside Diameter

Rocker Arm

  • Inside Diameter of Bore

Thermostat

  • Operating Temperature
  • Valve Lift Dimensions

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