Mercury/Mariner Outboard Motor Service Manual (75-125 hp, 65-80 Jet)

Mercury/Mariner Outboard Motor Service Manual (75-125 hp, 65-80 Jet) Preview image 1
Mercury/Mariner Outboard Motor Service Manual (75-125 hp, 65-80 Jet) Preview image 1
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File Specifications

  • File Size: 74.56 MB
  • File Type: PDF
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 1.53 Minutes
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Models Covered in this Manual

  • Mercury 75 hp (Various Years)
  • Mercury 90 hp (Various Years)
  • Mercury 115 hp (Various Years)
  • Mercury 125 hp (Various Years)
  • Mercury 65 Jet (Various Years)
  • Mariner 75 hp (Various Years)
  • Mariner 80 hp (Various Years)

Product Information

Mercury/Mariner Outboard Motor Service Manual

This comprehensive service manual detailedly covers the maintenance, troubleshooting, and repair processes for Mercury and Mariner outboard motors ranging from 75 to 125 hp and 65-80 Jet (serial No. 0G438000 and up). Designed for both seasoned mechanics and DIY enthusiasts, this manual includes straightforward step-by-step instructions complemented by numerous photographs and diagrams for clarity. Whether you're facing issues with the ignition system, fuel system, or engine components, this manual is a vital resource to help you navigate any challenge.

What's Inside:

  • General Information: Understand models, specifications, and maintenance tips specific to your outboard.
  • Troubleshooting: Identify and diagnose common problems in your motor with easy-to-follow troubleshooting guides.
  • Maintenance & Tune-Up: Detailed procedures for regular maintenance to keep your motor running efficiently.
  • Fuel and Ignition Systems: In-depth analysis of both systems including wiring, troubleshooting, and repair procedures.
  • Electrical Systems: Instructions for diagnosing and repairing alternator and ignition systems across different models.
  • Mechanical Components: Guidelines for the inspection and replacement of essential components like the power head and gear case.

Table of Contents:

  1. General Information
  2. Tools and Techniques
  3. Troubleshooting
  4. Tune-Up, Lubrication, and Maintenance
  5. Synchronization and Linkage Adjustments
  6. Fuel System
  7. Ignition and Electrical Systems
  8. Power Head
  9. Lower Gear Case and Jet Drive Units
  10. Wiring Diagrams
  11. Index

With this manual in hand, you're empowered to perform repairs with confidence and precision, ensuring your Mercury or Mariner outboard motor delivers peak performance throughout its lifetime.

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