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1990-2000 Mercury 75hp-275hp outboard engine repair manual

Includes the following models

Mercury (Brunswick Corporation)

  • 75 hp
  • 90 hp
  • 100 hp
  • 115 hp
  • 125 hp
  • 135 hp
  • 150 hp
  • 175 hp
  • 200 hp
  • 225 hp
  • 250 hp
  • 275 hp

Production/model years: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000.

File specifications

File size: 74.56 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.53 Minutes
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Product Information

Table of Contents:

General Information

  • Model Identification
  • Manual Organization
  • Safety Information
  • Tools
  • Torque Specifications

Tools and Techniques

  • Special Tools
  • Standard Tools
  • Measurement Techniques
  • Cleaning Techniques

Troubleshooting

  • General Troubleshooting
  • Fuel System Troubleshooting
  • Electrical System Troubleshooting
  • Cooling System Troubleshooting
  • Power Trim and Tilt Troubleshooting

Lubrication, Maintenance and Tune-up

  • Lubrication Points
  • Maintenance Schedule
  • Periodic Inspection
  • Tune-up Procedures
  • Fuel and Oil Requirements

Synchronization and Linkage Adjustments

  • Throttle Linkage Adjustment
  • Shift Linkage Adjustment
  • Carburetor Synchronization
  • Timing Adjustment

Fuel System

  • Fuel Tank and Lines
  • Fuel Pump
  • Carburetor
  • Fuel Injection System
  • Troubleshooting and Repair

Ignition and Electrical Systems

  • Ignition System Overview
  • Charging System
  • Starting System
  • Wiring Diagram
  • Troubleshooting and Repair

Power Head

  • Cylinder Block
  • Cylinder Head
  • Pistons and Rings
  • Crankshaft and Bearings
  • Troubleshooting and Repair

Lower Gearcase and Jet Drive Units

  • Lower Gearcase Overview
  • Propeller Shaft and Bearings
  • Water Pump
  • Jet Drive Units
  • Troubleshooting and Repair

Power Trim and Tilt Systems and Power Steering System

  • Power Trim and Tilt Overview
  • Hydraulic System
  • Electrical Components
  • Steering Linkage
  • Troubleshooting and Repair

Oil Injection System

  • Oil Injection Pump
  • Oil Lines
  • Oil Tank
  • Troubleshooting and Repair

Remote Control

  • Remote Control Assembly
  • Throttle Control
  • Shift Control
  • Steering Control
  • Troubleshooting and Repair

Index

Wiring Diagrams

  • Complete Engine Wiring Diagram
  • Fuel System Wiring Diagram
  • Ignition System Wiring Diagram
  • Power Trim and Tilt Wiring Diagram
  • Electrical System Wiring Diagram

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Serial Number List:

Mercury Mariner 2.5hp-275hp outboard motor service manual

  • 1993-2000: 2.5 HP, 1 cylinder
  • 1990-1992: 3 HP, 1 cylinder
  • 1993-2000: 3.3 HP, 1 cylinder
  • 1990-2000: 4 HP, 1 cylinder
  • 1990-2000: 5 HP, 1 cylinder
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1990-2000 Mercury Mariner outboard motor 2.5hp-275hp manual

Mercury

  • 2.5 HP / 1 cylinder outboard motor / 1993 1994 1995 1996 1997 1998 1999 2000
  • 3 HP / 1 cylinder outboard motor / 1990 1991 1992
  • 3.3 HP / 1

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