1996-2002 Mercury Mariner 50, 55, 60, 45 Jet Outboard Motor Service Manual
Wiring diagrams, specifications, and repair sequences for Mercury Mariner 50, 55, 60, and 45 Jet outboard motors. Part number 90-817643R1.
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Sample pages from the 1996-2002 Mercury Mariner 50, 55, 60, 45 Jet Outboard Motor Service Manual manual
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Models Covered & Key Technical Specifications
Mercury Mariner 50, 55, 60, 45 Jet Outboard Motor (90-817643R1) - 1996-2002 Covers wiring diagrams, specifications, and repair sequences for Mercury Mariner 50, 55, 60, and 45 Jet outboard motors.
- Technical Data: 51.8 cu. in. (849cc) displacement provides standard power output.
- Engine Specifications: 2.520 in. (64.008mm) stroke defines the operational range.
- Cylinder Bore: 2.955 in. (75.057mm) establishes the maximum print output architecture.
- Piston Details: Aluminum construction signifies the component material.
- Gear Housing: 1.64:1 gear ratio ensures optimal torque transfer.
- Fuel System: Pre-mixed gasoline and oil provides the recommended fuel mixture.
Professional Workshop Service Manual & Technical Specifications
Mercury Mariner 50, 55, 60, 45 Jet Outboard Motor Manual: Mercury Mariner 50/55/60/45 Jet Manual (90-817643R1)
General Information: 1996-2002 Outboard Motor Logic // System Type: Outboard Motor / Carbureted Power System // Specifications: 51.8 cu. in. (849cc)
| Performance-Element | Operational-Logic | Calibration-Spec |
|---|---|---|
| Engine Type | Two-Stroke Cycle | 3 Cylinder |
| Horsepower | 50-60 HP | N/A |
| Displacement | 51.8 cu. in. (849cc) | N/A |
| Stroke | 2.520 in. (64.008mm) | N/A |
| Bore | 2.955 in. (75.057mm) | N/A |
Technical units are distributed across the following chapters:
- General Information and Specifications
- Electrical & Ignition
- Fuel Systems
- Powerhead
- Mid-Section
- Lower Unit
This manual thoroughly documents the internal combustion engine's power output and operational characteristics, providing comprehensive coverage for maintenance and repair. Safely requiring proper procedures, it details components like the ignition system, fuel delivery, and powerhead assembly, including specific torque values and alignment guidelines. The document covers carburetor synchronization, timing adjustments, and fuel pump servicing, ensuring a complete overview of the engine's systems. It also addresses oil injection system operation and troubleshooting, alongside mid-section and drive shaft housing components.
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