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Mercury/Mariner 40-50 HP Outboard Service Manual (1999)

Models covered in this manual:

  • Mercury/Mariner 40 (1999)
  • Mercury/Mariner 45 (1999)
  • Mercury/Mariner 50 (1999)
  • Mercury/Mariner 50 Bigfoot (1999)

File specifications

File size: 18.27 MB
File type: PDF
Language:

Printable: Yes
Estimated download time: 0.37 Minutes
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Product Information

Mercury/Mariner 40-50 HP Outboard Service Manual (1999)

This comprehensive service manual is essential for all mechanics and enthusiasts working on Mercury and Mariner outboard motors, specifically models 40-45-50-50 Bigfoot (4-Stroke). Print edition, produced in 1999 with serial number references, this manual contains crucial instructions for safe operation, maintenance, and repair.

Table of Contents

  • Specifications: Detailed specifications of the outboard motor, including fuel system configurations and emissions data.
  • Service Information: Important safety alerts, maintenance schedules, and handling procedures ensuring optimal performance and safety.
  • Carburetors: Thorough explanations of carburetor functions and adjustments, ensuring proper fuel mix and engine performance.
  • Electronics: Insight into ignition systems and electrical components, with troubleshooting guides essential for efficient repairs.
  • Mechanical Assembly: Step-by-step instructions for dismantling and reassembling components including the cylinder head, valves, and timing systems, equipped with easily referenced diagrams.
  • Fuel and Emissions Control: Valuable guidance on managing emissions to meet EPA regulations, emphasizing importance of small alterations during maintenance for optimal engine performance.

What's Inside

This manual dives deep into:

  • Fuel Pump Operations: Detailed instructions on maintaining and servicing the fuel pump to ensure reliable operation.
  • Timing and Synchronization: Methods for adjusting timing precision and synchronizing carburetors for increased efficiency.
  • Valve Adjustments: Step-by-step guidance on valve checks and adjustments, critical for engine performance.
  • Maintenance Tips: Important notes on regular maintenance, outlining best practices for keeping the motor in optimal condition.

Every section is designed for clarity and ease of use, with well-illustrated diagrams that guide users through each procedure. By following this manual, you can ensure the longevity and performance of your Mercury/Mariner outboard engine, making it an invaluable resource for any mechanic or boat owner.

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