2007 Buell Blast P3 Service Manual

• Covers the 2007 Buell Blast P3, detailing specifications for the 492 cc air-cooled single-cylinder powertrain.
• Official OEM publication (P/N 99492-07Y) outlining factory-recommended intervals for routine maintenance and serving as a comprehensive repair reference.
• Contains 56 technical illustrations, 6 torque specification tables, and diagnostic troubleshooting charts designed for practical shop-floor diagnostics.

Maintenance and System Coverage

This manual covers major systems like engine lubrication, fuel delivery, transmission, and chassis components. It breaks down the inspection, removal, and installation procedures for critical assemblies. Think front forks, steering head bearings, brake systems, and drive belt tensioning. Proper workshop safety protocols must be followed during any wrenching session to prevent component damage or personal injury. Always stabilize the motorcycle on a secure lift before evaluating these systems. Whether you are scheduling a routine service check or researching a major repair, the documentation outlines the exact fluid requirements and shop practices necessary to maintain the P3 variant.

Specification Highlights

Technical data includes comprehensive torque tables covering critical fasteners, from engine mounts to wheel axle nuts. Fluid capacity specifications for the transmission, primary drive, and engine oil ensure accurate servicing. For the 2007 build year, the wheel hub bearing end play is limited to 0.002 in. (0.051 mm). Drive belt deflection maxes out at 0.5 in. (12.7 mm) with a 10 lb force applied at the midpoint. Standard front fork oil capacity requires exactly 9.2 oz. (272.1 ml) per leg.