2007 Arctic Cat DVX Utility 250 Service Manual

Comprehensive repair and maintenance documentation for Arctic Cat DVX Utility 250 ATVs. Covers engine, transmission, chassis, and electrical systems. Abe008

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Document Details

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Document Number / Seller:
24378 / Ronald Brown
File Size:
31.98 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 15, 2025

Models Covered & Key Technical Specifications

Arctic Cat DVX Utility 250 (2007) — Service Manual Comprehensive repair and maintenance documentation for Arctic Cat DVX Utility 250 ATVs. Covers engine, transmission, chassis, and electrical systems. Abe008 | DVX/Utility Series Library.

  • Authorized Assembly Gap: Spark plug gap is standardized to 0.6–0.7 mm (0.024–0.028 in.) for proper ignition Sequences.
  • Measured Load Capacity: For optimal performance, 1.6 L (1.7 U.S. qt) determines the engine oil capacity Baseline.
  • Critical Thermal Envelope: Coolant system is calibrated to 1.6 L (1.7 U.S. qt) operational volume Requirements.
  • Fundamental Size Parameters: The chassis dry weight is rated at 186–216 kg (410–477 lb) depending on model Threshold.
  • Specific Fastening Values: Ignition coil primary winding achieves 2.4–3.0 ohms resistance specification Mapping.
  • Maximum Running Clearance: Valve/tappet clearance corresponds to 0.03–0.13 mm (0.001–0.005 in.) cold-engine Configuration.

Professional Workshop Service Manual & Technical Specifications

Verified Installation Factory Manual: Arctic Cat DVX Utility 250 Service Manual Library-Master

Model-Designation: Arctic Cat DVX Utility 250 — 2007 // Procedure-Type: Service Manual | Reference Data // Model-Designation: DVX/Utility Series Library.

Table of Contents

Service-Nexus Rating Calibration-Standards
General Information 1.2 L SAE 5W-30
Periodic Maintenance Chart 10 Hrs DOT 4 Brake Fluid
Engine/Transmission Specifications 1.6 L 80W-90 Hypoid Gear Lube
Fuel/Lubrication/Cooling Schematics 13 L 87 Octane Unleaded
Electrical System Diagrams 186 kg 0.6-0.7 mm

The documentation addresses all major systems of the Arctic Cat DVX Utility 250, including detailed procedures for engine and transmission servicing. Assembly instructions are detailed for the drive pulley and centrifugal clutch, ensuring proper function. Hydraulic schematics are included for the brake system, guiding users through maintenance. Steering component information is provided for tie rods and ball joints, critical for safe operation. Inspection guidelines are provided for various parts to ensure longevity and performance. This manual documents torque specifications for critical fasteners to ensure proper clamp load consistency.

Technical Specifications Overview

  • Engine Oil Capacity: 1.6 L (1.7 U.S. qt)
  • Cooling System Capacity: 1.6 L (1.7 U.S. qt)
  • Fuel Tank Capacity: 13 L (3.43 U.S. gal.)
  • Dry Weight (approx): 186 kg (410 lb)
  • Spark Plug Gap: 0.6-0.7 mm (0.024-0.028 in.)
  • Ignition Coil Peak Voltage: 14.0 DC volts

Service Procedures

The Arctic Cat DVX Utility 250 service manual provides systematic guidance for maintenance and repair tasks. It covers detailed steps for disassembling and reassembling various components, including the engine, transmission, and suspension systems. The manual emphasizes the importance of using genuine Arctic Cat parts and following specified procedures to maintain the ATV's optimal performance and safety.

FAQ

What **essential** testing parameters are outlined for ignition timing? keyboard_arrow_down

5° BTDC (“F” mark) @1000 RPM is the specified ignition timing parameter, verified using an Arctic Cat Tachometer (p/n 0644-275).

Check the **correct** diagnostic procedures for a noisy engine. keyboard_arrow_down

Engine noise stemming from the crankshaft requires checking for worn bearings (1. replaceable) and connecting rod side clearance (3. check thrust washer(s)).

What does the **documented** fluid capacity requirement for the cooling system specify? keyboard_arrow_down

1.6 L (1.7 U.S. qt) is the specified cooling system capacity, crucial for maintaining optimal operating temperature.

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Reviews (4)

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This manual has everything I needed for my DVX. The diagrams are clear and easy to follow. Highly recommend!
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Rated 5 out of 5 stars
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I love how detailed this manual is. The troubleshooting section saved me a lot of headaches!
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Rated 5 out of 5 stars