2006 Suzuki LT-R450 QuadRacer R450 Service Manual
450cc liquid-cooled DOHC engine specifications, fuel injection diagnostics, and complete chassis service procedures with torque data and adjustment intervals.
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Sample pages from the 2006 Suzuki LT-R450 QuadRacer R450 Service Manual manual
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Suzuki Models Covered & Key Technical Specifications
Models: Suzuki LT-R450, QuadRacer R450
Sub-models / Variants: K6 ('06-Model), E-19 (E.U.), E-28 (Canada), E-33 (California U.S.A.)
Build Years: 2006
Serial Numbers: JSAAL41A 62100001–
Technical Data:
- Engine: Four-stroke, liquid-cooled, DOHC, single cylinder
- Displacement: 450 cm³ (27.5 cu. in)
- Bore and Stroke: 95.5 mm x 62.8 mm
- Compression Ratio: 11.7:1
- Fuel System: Electronic Fuel Injection
- Transmission: 5-forward, 1-down 4-up foot-operated
- Clutch: Wet multi-plate type
- Starting System: Electric
- Idle Speed: 1,800 ± 100 r/min
- Coolant Capacity: 1.4 L (1.5 US qt)
- Fuel Capacity: 10.0 L (2.6 US gal)
Suzuki Manual Features & Content Preview
Suzuki LT-R450 2006 Service Manual Overview
- Covers 2006 Suzuki LT-R450 and QuadRacer R450 sport ATVs, including specific regional configurations for the U.S., Canada, and E.U. markets
- Official OEM publication 95106-06150-05E
- Contains 47 internal-component exploded-view diagrams and 31 dedicated torque-specification data tables
- Downloads to your account within seconds of checkout
- Re-download the file any time, no expiration
- OCR text layer lets you jump to a torque spec by keyword
- Suitable for printing individual sections for shop-floor use
- This 2006 first edition is the primary factory service documentation for the inaugural LT-R450 model year and remains the standard reference for K6-series maintenance and teardown procedures
Technical Walkthrough and Content Scope
The 2006 Suzuki LT-R450 service manual provides a structured analysis of the liquid-cooled, DOHC 450cc engine and its associated transmission, fuel injection, and chassis systems. Content is segmented into comprehensive chapters covering engine removal, cylinder head inspection, crankshaft assembly, transmission gear configuration, and periodic tuning procedures. Each section provides essential data for component service, including valve clearance ranges, clutch plate thickness limits, and tire pressure guidelines. The text documents lubrication requirements, electrical connector locations, and suspension settings, facilitating maintenance for the factory workshop manual workflow.
Specification Highlights and Reference Data
Detailed specifications within this document ensure precision during engine maintenance. Valve clearance for intake is documented at 0.10–0.20 mm in the engine specification table. Fuel tank capacity for the 2006 Suzuki LT-R450 is listed as 10.0 liters in the capacities section. The cylinder head cover bolt torque is specified at 14 Nm in the periodic maintenance section. Reference values for diagnostic trouble codes, fuel injection sensor thresholds, and electrical system voltages are indexed to support systematic troubleshooting and performance assessment. Always consult a certified technician before performing service on this equipment.
An official 428-page Suzuki OEM workshop manual covering the 2006 LT-R450 QuadRacer, documenting engine, chassis, electrical, and fuel-injection specifications for the K6-series build.
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