2008 Arctic Cat 400, 500, 650, 700, 700 H1 ATV Workshop Service Manual

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Arctic Cat Models Covered & Key Technical Specifications

Models: 400 Automatic, 400 Manual, 500 Automatic, 500 Manual, 650 H1, 700 EFI, 700 H1 EFI
Sub-models / Variants: TRV
Model Years: 2008
Technical Data:

  • Engine oil capacity (400 chassis): 3.08 L (3.25 U.S. qt)
  • Coolant capacity (500/650 H1, 700 EFI): 2.9 L (3.0 U.S. qt)
  • Differential capacity: 275 ml (9.3 fl oz)
  • Intake valve clearance (400/500): 0.05–0.10 mm
  • Headlight bulb wattage (400, 500/650 H1): 12V/37W (2)
Technical Specifications
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Document Number / Seller:
27051 / Richard Owens
File Size:
129.34 MB
File Type:
PDF
Language:
English
Pages:
425
Printable:
Yes
Category:
ATV
Last updated / verified
Jun 17, 2026

Arctic Cat Manual Features & Content Preview

  • Covers 2008 Arctic Cat 400, 500, 650, and 700 ATV models, including Automatic, Manual, EFI, and H1 engine configurations
  • Original OEM factory release from July 2007
  • Features 425 pages packed with clearance specs, torque values, exploded-view diagrams, and tear-down documentation
  • Delivers factory-authorized specifications and service procedures for the complete range of 400–700 H1 and EFI powerplants

System Documentation

This factory workshop reference details major system maintenance alongside full engine overhauls. You will find complete teardown sequences for top-side engine service and clutch assemblies. It also breaks down transmission rebuilds, cooling system management, and complex electrical diagnostics for both EFI and carbureted setups. Having these exact procedures on hand reduces guesswork in the shop and directly speeds up routine diagnostic tasks.

Specification Highlights

Accurate numbers make or break a rebuild. This documentation provides exact torque settings across chassis, steering, brake, and drivetrain assemblies. For example, hub nuts on 400 and 500 manual models demand a precise 200 ft-lb of torque. Digging into the engine tables, intake valve clearances are strictly locked in at 0.05–0.10 mm for the 400/500 powerplants. Fluid volumes are clearly charted as well. The 400 chassis differential takes 275 ml, while the cooling system on the 500/650 H1 and 700 EFI models requires exactly 2.9 liters. Always exercise caution and consult a certified technician before performing major service or repairs, as improperly handled high-torque components can lead to severe equipment failure.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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