1984-1985 Honda ATC200M Service Manual

Honda ATC200M 1984–1985 Service Manual

• Covers 1984–1985 Honda ATC200M three-wheelers, including specific fuel system and electrical adjustments for early and late model production.
• Original OEM publication, first edition, documenting service and maintenance procedures for the ATC200M series.
• Includes 64 detailed diagrams, exploded-view illustrations for transmission and clutch assembly, and torque specification tables for critical fasteners.
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• This technical publication is the definitive factory reference for the 1984–1985 ATC200M, providing exact torque values and engine specifications essential for long-term maintenance.

Technical Scope and Coverage

This factory service publication provides detailed guidance for maintaining the 1984–1985 Honda ATC200M. The documentation encompasses general maintenance, including engine lubrication, air cleaner service, and spark plug inspection. Subsequent chapters detail the fuel system, cylinder head, piston, clutch, and transmission assembly. Electrical system data covers ignition timing and charging system components, while chassis documentation addresses suspension, front and rear brake systems, and steering head bearing adjustment.

Specification Data and Reference Values

Engine and Performance Specs

Engine specifications are documented for the 192 cc power plant, including a standard compression reading of 11.0 ± 1.0 kg/cm² (156 ± 14 psi). Intake and exhaust valve clearances are both set to 0.05 mm (0.002 in) in the cold state. Cylinder head bolt torque is specified at 28–30 N·m (20–22 ft-lb) in the assembly data. Intake valve timing opens at 5° BTDC, as listed in the engine configuration table. Carburetor float levels are set at 14 mm (0.55 in) for both PD55A and PD55C variants.