2007 Arctic Cat DVX 90 and Utility 90 ATV Service Manual

Field service reference for the Official Arctic Cat DVX 90 and Utility 90 Service Manual. Documents engine, chassis, and electrical systems. PN 0644-191, 0644-307.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Arctic Cat Models Covered & Key Technical Specifications

Models: Arctic Cat DVX 90, Arctic Cat Utility 90
Build Years: 2007
Technical Data:

  • Engine type: 4-Cycle
  • Idle RPM: 1700
  • Spark plug type: CR7HSA
  • Spark plug gap: 0.6–0.7 mm (0.024–0.028 in.)
  • Transmission lubricant: SAE 80W-90 Hypoid
  • Engine oil capacity: 0.8 L (0.84 U.S. qt)
  • Tire inflation pressure: 0.21 kg-cm2 (3.0 psi)
  • Gas tank capacity: 5.5 L (1.4 U.S. gal.)
Technical Specifications
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Document Number / Seller:
27205 / Walter Phillips
File Size:
45.49 MB
File Type:
PDF
Language:
English
Pages:
115
Printable:
Yes
Category:
ATV
Last updated / verified
Aug 10, 2025

Arctic Cat Manual Features & Content Preview

Technical Scope and Specifications for the 2007 Arctic Cat DVX 90 and Utility 90

  • Built for owners and workshops servicing the 2007 Arctic Cat DVX 90 and Utility 90 with 4-cycle engines and automatic transmission systems
  • Official Arctic Cat publication, 2007 service manual edition
  • Contains 115 pages of technical documentation including torque specifications, wiring color codes, and component maintenance standards
  • Indexed PDF search covers every chapter and appendix
  • Laid out for standard letter and A4 printing
  • This 115-page manual is the primary reference used for factory-standard maintenance and engine overhaul procedures on the 2007 Arctic Cat 90cc ATV model lineup

Document Content Overview

This service manual provides comprehensive information required for the upkeep and technical repair of the 2007 Arctic Cat DVX 90 and Utility 90. The document structure spans eleven distinct sections ranging from initial general information, periodic maintenance and tune-up intervals, to engine and transmission disassembly and assembly sequences. Detailed chapters also cover the fuel, lubrication, cooling systems, electrical troubleshooting, drive system, chassis, steering, and braking components, providing clear reference points for all primary ATV systems.

Specifications and Maintenance Data

Technical data provided includes critical reference values such as the 1700 RPM idle setting and the 0.6–0.7 mm spark plug gap specifications. The manual documents compression ranges from 195–230 psi at full-open throttle for the 90cc engine platform. Cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage angles and torque settings specified in the engine assembly data section. Coolant system and lubricant capacities are clearly listed alongside tire inflation pressure standards of 0.21 kg-cm2 for proper chassis setup. Electrical reference values are provided, including regulator/rectifier output norms of 12.1–15.2 VDC at 3000 RPM. Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. An official 115-page Arctic Cat OEM workshop manual covering the 2007 Arctic Cat DVX 90 and Utility 90, documenting engine, chassis, electrical, and fuel-delivery specifications for the 2007 model year build.

Manual FAQ, Purchase & Download Details

Which specific technical data and fluid capacity tables are available in this service manual? keyboard_arrow_down

115-page document includes comprehensive specification tables covering engine oil capacity, transmission lubricant amounts, and gasoline requirements. It also provides reference ranges for tire inflation pressure, spark plug gaps, and electrical voltage outputs.

Are the 2007 Arctic Cat DVX 90 and Utility 90 ATV models featured in this service manual? keyboard_arrow_down

Manual specifically covers the 2007 Arctic Cat DVX 90 and Utility 90 ATV models as documented in the provided service-portfolio.

Is there information regarding the electrical system, including ignition and charging components, within this PDF? keyboard_arrow_down

Section 5 of the manual is dedicated to the electrical system, providing details on components such as the CDI ignition and voltage regulator. The document also includes an electrical connection index and diagrams for reference. These sections assist in identifying electrical pathways and system layouts.

What documentation is provided regarding wiring diagrams and electrical connector references? keyboard_arrow_down

Manual lists electrical connections and system diagrams to support the identification of harnesses, switches, and fuse locations.

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