- OptiMax 115 hp
- OptiMax 135 hp
- OptiMax 150 hp
- OptiMax 175 hp
- Mercury OptiMax 115 hp
- Mercury OptiMax 135 hp
- Mercury OptiMax 150 hp
- Mercury OptiMax 175 hp
Starting Serial Number OG960500
Starting Model Year 2000
Mercury OptiMax 115 hp, 135 hp, 150 hp, 175 hp outboard engine repair manual
Models covered in this manual:
File specifications
File type: ZIP
Language: English
Printable: Yes
Estimated download time: 0.45 Minutes
$13.99
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Product Information
Table of Contents
General Information
- Introduction
- Engine Specifications
- Maintenance Schedule
- Safety Precautions
- Tools and Equipment
- Torque Specifications
Maintenance
- Routine Maintenance Procedures
- Lubrication Points
- Fuel System Maintenance
- Cooling System Maintenance
- Electrical System Maintenance
- Propeller Maintenance
Engine
- Engine Removal and Installation
- Powerhead Disassembly
- Cylinder Head
- Pistons and Connecting Rods
- Crankshaft and Bearings
- Engine Reassembly
Fuel System
- Fuel System Overview
- Fuel Tank and Lines
- Fuel Pump
- Fuel Injectors
- Carburetor (if applicable)
- Fuel System Troubleshooting
Cooling System
- Cooling System Overview
- Water Pump
- Thermostat
- Cooling Hoses and Lines
- Cooling System Troubleshooting
Lubrication System
- Oil Injection System
- Oil Pump
- Oil Tank and Lines
- Lubrication System Troubleshooting
Ignition System
- Ignition System Overview
- Spark Plugs
- Ignition Coils
- Stator and Flywheel
- Ignition Timing
- Ignition System Troubleshooting
Electrical System
- Electrical System Overview
- Battery
- Alternator
- Starter Motor
- Wiring Harness and Connectors
- Electrical System Troubleshooting
Gearcase
- Gearcase Removal and Installation
- Gearcase Disassembly
- Propeller Shaft and Bearings
- Gears and Clutches
- Gearcase Reassembly
- Gearcase Troubleshooting
Power Trim and Tilt
- Power Trim and Tilt Overview
- Hydraulic Pump
- Trim and Tilt Cylinders
- Electrical Components
- Power Trim and Tilt Troubleshooting
Steering System
- Steering System Overview
- Mechanical Steering
- Hydraulic Steering
- Steering Linkages
- Steering System Troubleshooting
Controls and Cables
- Control Box
- Throttle and Shift Cables
- Control Cable Adjustment
- Control System Troubleshooting
Propeller
- Propeller Selection
- Propeller Removal and Installation
- Propeller Inspection and Repair
- Propeller Troubleshooting
Troubleshooting
- General Troubleshooting Procedures
- Engine Performance Issues
- Fuel System Problems
- Cooling System Problems
- Electrical System Problems
- Steering and Control Problems
Appendices
- Special Tools
- Conversion Tables
- Service Specifications
- Wiring Diagrams
- Maintenance Log
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