Mercury OptiMax 115 hp, 135 hp, 150 hp, 175 hp outboard engine repair manual

Mercury OptiMax 115 hp, 135 hp, 150 hp, 175 hp outboard engine repair manual Preview image 1
Mercury OptiMax 115 hp, 135 hp, 150 hp, 175 hp outboard engine repair manual Preview image 1
Mercury OptiMax 115 hp, 135 hp, 150 hp, 175 hp outboard engine repair manual Preview image 2
Mercury OptiMax 115 hp, 135 hp, 150 hp, 175 hp outboard engine repair manual Preview image 3
Mercury OptiMax 115 hp, 135 hp, 150 hp, 175 hp outboard engine repair manual Preview image 4
Mercury OptiMax 115 hp, 135 hp, 150 hp, 175 hp outboard engine repair manual Preview image 5
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  • File Type: ZIP
  • Language: English
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Models Covered in this Manual

  • OptiMax 115 hp
  • OptiMax 135 hp
  • OptiMax 150 hp
  • OptiMax 175 hp
    • Mercury OptiMax 115 hp
    • Mercury OptiMax 135 hp
    • Mercury OptiMax 150 hp
    • Mercury OptiMax 175 hp

Starting Serial Number OG960500
Starting Model Year 2000

Product Information

Table of Contents

General Information

  • Introduction
  • Engine Specifications
  • Maintenance Schedule
  • Safety Precautions
  • Tools and Equipment
  • Torque Specifications

Maintenance

  • Routine Maintenance Procedures
  • Lubrication Points
  • Fuel System Maintenance
  • Cooling System Maintenance
  • Electrical System Maintenance
  • Propeller Maintenance

Engine

  • Engine Removal and Installation
  • Powerhead Disassembly
  • Cylinder Head
  • Pistons and Connecting Rods
  • Crankshaft and Bearings
  • Engine Reassembly

Fuel System

  • Fuel System Overview
  • Fuel Tank and Lines
  • Fuel Pump
  • Fuel Injectors
  • Carburetor (if applicable)
  • Fuel System Troubleshooting

Cooling System

  • Cooling System Overview
  • Water Pump
  • Thermostat
  • Cooling Hoses and Lines
  • Cooling System Troubleshooting

Lubrication System

  • Oil Injection System
  • Oil Pump
  • Oil Tank and Lines
  • Lubrication System Troubleshooting

Ignition System

  • Ignition System Overview
  • Spark Plugs
  • Ignition Coils
  • Stator and Flywheel
  • Ignition Timing
  • Ignition System Troubleshooting

Electrical System

  • Electrical System Overview
  • Battery
  • Alternator
  • Starter Motor
  • Wiring Harness and Connectors
  • Electrical System Troubleshooting

Gearcase

  • Gearcase Removal and Installation
  • Gearcase Disassembly
  • Propeller Shaft and Bearings
  • Gears and Clutches
  • Gearcase Reassembly
  • Gearcase Troubleshooting

Power Trim and Tilt

  • Power Trim and Tilt Overview
  • Hydraulic Pump
  • Trim and Tilt Cylinders
  • Electrical Components
  • Power Trim and Tilt Troubleshooting

Steering System

  • Steering System Overview
  • Mechanical Steering
  • Hydraulic Steering
  • Steering Linkages
  • Steering System Troubleshooting

Controls and Cables

  • Control Box
  • Throttle and Shift Cables
  • Control Cable Adjustment
  • Control System Troubleshooting

Propeller

  • Propeller Selection
  • Propeller Removal and Installation
  • Propeller Inspection and Repair
  • Propeller Troubleshooting

Troubleshooting

  • General Troubleshooting Procedures
  • Engine Performance Issues
  • Fuel System Problems
  • Cooling System Problems
  • Electrical System Problems
  • Steering and Control Problems

Appendices

  • Special Tools
  • Conversion Tables
  • Service Specifications
  • Wiring Diagrams
  • Maintenance Log

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