2000-2004 Mercury 150hp, 175hp Optimax DFI outboard motor service manual

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Mercury 2000-2004 Mercury 150hp, 175hp Optimax DFI outboard motor service manual - Technical Specifications

  • File Size: 21.73 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.45 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Mercury
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Mercury Models and Parts Covered in this Outboard Manual

  • Mercury 150XL Optimax DFI
  • Mercury 150CXL Optimax DFI
  • Mercury 175XL Optimax DFI
  • Mercury 175CXL Optimax DFI

Mercury 2000-2004 Mercury 150hp, 175hp Optimax DFI outboard motor service manual - Complete Manual Information

Table of Contents

GENERAL INFORMATION

  • Master Specifications
  • Propeller Information Charts

SPECIFICATIONS

  • Model 115/135/150/175 DFI
    • Horsepower (KW)
    • Outboard Weight
    • Cylinder Block
    • Stroke
    • Cylinder Bore
    • Crankshaft
    • Piston Diameter
    • Reeds
    • Direct Injection
    • Fuel System

FUEL SYSTEM

  • Fuel Pump
  • Fuel Pressure
  • Crankcase Pump

STARTING SYSTEM

  • Electric Start - All Models
  • Starter Draw (No Load)
  • Starter Draw (Under Load)
  • Battery Ratings

IGNITION SYSTEM

  • Type
  • Spark Plug
  • Ignition Timing
  • Throttle Position Sensor
  • Firing Order

CHARGING SYSTEM

  • Alternator Output (Regulated)
  • Brush Length
  • Regulator Current Draw

TIMING

  • Full Throttle RPM Range
  • Idle RPM
  • Maximum Timing
  • Throttle Position Sensor Voltage

AIR COMPRESSOR

  • Compressor Output
  • Cylinder Block Displacement
  • Cylinder Bore
  • Stroke Length
  • Piston Type
  • Piston Ring End Gap
  • Reeds

MID SECTION

  • Steering Pivot Range
  • Trim Pin Adjustment Positions
  • Allowable Power Trim

POWER TRIM

  • Design I (Shwop)
  • Trim "DOWN"
  • Trim "UP"
  • Leak Down Design I & II

GEAR HOUSING

  • Gear Ratio
  • Forward Gear Backlash
  • Reverse Gear Backlash
  • Water Pressure @ RPM

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Frequently Asked Questions - Mercury Outboard Manual

What does this Mercury manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2000-2004 Mercury 150hp, 175hp Optimax DFI outboard motor service manual. It includes information for the following models: - Mercury 150XL Optimax DFI - Mercury 150CXL Optimax DFI - Mercury 175XL Optimax DFI - Mercury 175CXL Optimax DFI .

Is this manual suitable for beginners?

Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (21.73 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Mike T.says...
The manual is detailed and covers everything I needed. The support team was very responsive when I had questions. I received my download link in no time!
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John D.says...
This service manual is a must-have for anyone with a 150hp or 175hp Optimax. The download process was smooth and I received my link immediately! Highly recommend it!
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