2000-2004 Mercury 150hp, 175hp Optimax DFI outboard motor service manual

2000-2004 Mercury 150hp, 175hp Optimax DFI outboard motor service manual Preview image 1
2000-2004 Mercury 150hp, 175hp Optimax DFI outboard motor service manual Preview image 1
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2000-2004 Mercury 150hp, 175hp Optimax DFI outboard motor service manual Preview image 4
2000-2004 Mercury 150hp, 175hp Optimax DFI outboard motor service manual Preview image 5
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  • File Type: ZIP
  • Language: English
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Models Covered in this Manual

  • Mercury 150XL Optimax DFI
  • Mercury 150CXL Optimax DFI
  • Mercury 175XL Optimax DFI
  • Mercury 175CXL Optimax DFI

Product Information

Table of Contents

GENERAL INFORMATION

  • Master Specifications
  • Propeller Information Charts

SPECIFICATIONS

  • Model 115/135/150/175 DFI
    • Horsepower (KW)
    • Outboard Weight
    • Cylinder Block
    • Stroke
    • Cylinder Bore
    • Crankshaft
    • Piston Diameter
    • Reeds
    • Direct Injection
    • Fuel System

FUEL SYSTEM

  • Fuel Pump
  • Fuel Pressure
  • Crankcase Pump

STARTING SYSTEM

  • Electric Start - All Models
  • Starter Draw (No Load)
  • Starter Draw (Under Load)
  • Battery Ratings

IGNITION SYSTEM

  • Type
  • Spark Plug
  • Ignition Timing
  • Throttle Position Sensor
  • Firing Order

CHARGING SYSTEM

  • Alternator Output (Regulated)
  • Brush Length
  • Regulator Current Draw

TIMING

  • Full Throttle RPM Range
  • Idle RPM
  • Maximum Timing
  • Throttle Position Sensor Voltage

AIR COMPRESSOR

  • Compressor Output
  • Cylinder Block Displacement
  • Cylinder Bore
  • Stroke Length
  • Piston Type
  • Piston Ring End Gap
  • Reeds

MID SECTION

  • Steering Pivot Range
  • Trim Pin Adjustment Positions
  • Allowable Power Trim

POWER TRIM

  • Design I (Shwop)
  • Trim "DOWN"
  • Trim "UP"
  • Leak Down Design I & II

GEAR HOUSING

  • Gear Ratio
  • Forward Gear Backlash
  • Reverse Gear Backlash
  • Water Pressure @ RPM

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