1996-2000 Mercury Mariner 60 hp Bigfoot Marathon Sea Pro outboard motor service manual

Table of Contents

GENERAL INFORMATION AND SPECIFICATIONS

Propeller Information

• 1-2

How to Use This Manual

• 1-3

Page Numbering

• 1-3

Master Specifications

• 1-3

Powerhead

• Specifications 1-4
• Cooling 1-4
• Oil Injection System 1-5
• Fueling 1-5
• Trim for Angling Adjustment 1-5
• Tilt Angle Adjustment 1-5
• Models Without Power Trim 1-6

Trim Models

• Trim System Fluid Level 1-6
• Tilt Angle Adjustment 1-6
• Connecting Engine Wiring Harness and Routing of Engine Battery Cables 1-6

Rigging Guide & Steering Cables

• Rig Guide 6-8P Electrical System 1-7
• Pivot Points Lubrication 1-7

Submersion Procedures

• Following Complete Submersion 1-8
• Salt Water Submersion 1-8
• Fresh Water Submersion 1-8
• Submerged While Running 1-8

Specifications

• Tilt Specifications 1-9
• U.S. Special Information 1-10
• Out-of-Season Outboard Storage 1-10
• Low Weather Affects Engine Performance 1-10
• Conditions Affecting Operation 1-11
• Deterioration: Causes and Prevention 1-12
• Compression Check 1-12

Fuel and Oil

• Fueling Precautions 1-14
• Fueling Procedure 1-14
• Oil Injection System 1-14
• Fuel Filter Removal 1-14
• Battery Charging 1-15
• Cleaning Fuel Tank 1-15

Lubrication Points

• Cable and Pivot Lubrication 1-16
• Gear Housing Lubrication 1-16
• Flushing Gear Case and Cover Nut 1-17
• Flushing Outboard Cooling System 1-17

Saltwater Use

• General Recommendations 1-18
• Saltwater Flush 1-18
• Special Instructions 1-18

Submerged Engine Running

• Submersion Procedures 1-19
• Checking Battery Cables 1-19
• Lubricating Battery Terminals 1-19

Compression Check

• Checking Compression 1-20
• Decarbonizing Engine 1-20

Decal Application

• Applying Decals 1-21

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