2004–2010 JCB Backhoe Loader Service & Repair Manual (P/N 9803/3290-15)
1913 Pages • 127.58 MB • Instant, Printable PDF
JCB Models Covered & Key Technical Specifications
Models: JCB 214, 215, 217, 214S, 215S, 217S, 214e, 3CX, 4CX, 3C
Sub-models / Variants: 3CX 14, 3CX 15, 3CX 17, 4CX 14, 4CX 15, 4CX 17, 3C 14, 3C 15, 3C LL (Landscaper), 214e LL (Landscaper), 215E
Model Years: 2004–2010
Serial Numbers: 960001–989999, 1327000–1349999, 1616000–1625999, 907001–919999 (North American), 1297000–1349999 (Chinese)
Technical Data:
- Engine oil types: SAE15W/40 (JCB Extreme Performance), SAE5W/40 (JCB Cold Climate)
- Fuel tank capacity: 150 liters (33 UK Gal)
- Coolant system capacity: 18.5 liters (Dry), 17.5 liters (Wet)
- Hydraulic oil capacity: 130 liters
- Hydraulic fluid grades: ISO VG46 (standard), ISO VG32 (low temp), ISO 11158 cat HV (Advanced EasyControl)
- Bolt torque (ROPS/FOPS): 205 Nm (150 lbf ft)
- Fastener torque (UNF Grade S, 1/2 in): 98.0 Nm (Condition 1), 88.0 Nm (Condition 2)
JCB Manual Features & Content Preview
- Covers 2004–2010 JCB 3CX and 4CX backhoe loaders, including European and North American 214, 215, 217, and 3C series variants
- Official JCB service publication, Pub No. 9803/3290-15, first edition 2004
- Provides comprehensive reference material for routine maintenance and major mechanical repair
- Contains 16 detailed sections focusing on engine, hydraulics, transmission, and electrical systems
- 1913 pages of technical content featuring exploded-view diagrams, torque tables, and specialized service tool listings
- Serves as the foundational reference for the Dieselmax engine integration and updated 2006–2010 machine nomenclature
Operational and Technical Details
This technical publication delivers extensive data for the 2004–2010 JCB 3CX and 4CX loader series. The documentation spans essential maintenance intervals, fluid specifications, and vital safety procedures necessary for heavy equipment upkeep. Included sections detail machine model identification alongside specific operational requirements for engines built with or without emission-control compliance. Thorough review of these specifications is mandatory before commencing any physical work, as mishandling high-pressure hydraulics or heavy chassis components poses severe physical risks.
Specification and Reference Data
The reference material outlines comprehensive torque tables for zinc-plated, Dacromet, and metric grade fasteners, paired with exact hydraulic system pressure metrics. For drivetrain maintenance, technicians will find precise service intervals covering the transmission, axles, and steering components across both 2WS and 4WS configurations. It details specific fluid capacities for the fuel system, hydraulic reservoir, and various cooling setups. Furthermore, engine oil viscosity charts and strict lubricant standards are clearly defined. Cylinder head bolt torque values are specified for multiple fastener types to guarantee structural integrity during assembly. Ultimately, this documentation supports efficient workshop diagnostics and professional repair workflows without substituting the practical expertise required on the shop floor.
Customer Reviews
Read what our customers say about this JCB Backhoe Loader manual and share your own experience.