2005 Harley-Davidson Touring Service Manual
Service Manual for 2005 Harley-Davidson Touring models, covering Road King, Electra Glide Police, Screamin Eagle Electra Glide, and Custom. PN 99492-05
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Models Covered & Key Technical Specifications
2005 Harley-Davidson Touring Service Manual: Motorcycle Repair Manual OEM-Documentation
Performance-Values: FLHR Road King / Model-Portfolio: 2005 Touring Models / Performance-Values: Motorcycle Series Documentation
- Certified Adjustment Range: 20.0° BTDC (range) signifies the earliest ignition timing capability.
- Designated Power Rating: 40 Amp Maxi Fuse is the highest continuous current draw allowance.
- Defined Temperature Range: For optimal operation, 70°F (21°C) defines the ideal environmental limit.
- Key Voltage Capacity: 12.6V represents the minimum fully charged battery voltage.
- Primary Power Rating: 40 Amps signifies the maximum current draw for the maxi fuse.
- Baseline Speed Performance: 5600 RPM represents the maximum engine speed capability.
Professional Workshop Service Manual & Technical Specifications
Practical Performance Factory Manual: Motorcycle 2005 Harley-Davidson Touring, Road King, Electra Glide Police, Screamin Eagle Electra Glide, Custom Repair Manual OEM-Documentation
Performance-Values: Touring Models / Model-Portfolio: Motorcycle Series / Performance-Values: Factory Repair Data
Repair data is categorized into:
- Ignition System specifications (advance, idle speed, plug gap/type, coil resistance).
- System Fuses (Maxi-Fuse, Headlamp, Ignition, Lighting, Instruments, Brakes/Cruise, Radio Memory, Radio Power, Accessory, Battery, P&A) with their respective ratings and colors.
- Wiring diagrams detailing the electrical system for various models including FLTR, FLHT/C/U, FLHR/S (Carbureted and Fuel Injected).
Operation The engine will shut off automatically if the vehicle tilts more than 45 degrees from vertical for longer than one second. The odometer displays “tIP” when a tip over condition is detected.
Torque Statement: documents torque specifications for components to ensure proper bolt stretch prevention.
Ignition Specifications
| Performance-Element | Value | Architecture |
|---|---|---|
| Spark Timing Advance | 0°-50° BTDC (range) | Ignition Timing Capability |
| Idle Speed | 1000 ± 50 RPM | Engine Idle Stability |
| Spark Plug Size | 12 mm | Spark Plug Interface |
| Spark Plug Gap | 0.038-0.043 in (0.97-1.09 mm) | Spark Plug Gap Tolerance |
| Spark Plug Type | Harley-Davidson No. 6R12 (no substitute) | Spark Plug Compatibility |
| Ignition Coil Primary Resistance | 0.5-0.7 ohms | Ignition Coil Primary Circuit |
| Ignition Coil Secondary Resistance | 5500-7500 ohms | Ignition Coil Secondary Circuit |
System Fuses
- Maxi-Fuse: 40A (Orange)
- Headlamp: 15A (Blue)
- Ignition: 15A (Blue)
- Lighting: 15A (Blue)
- Instruments: 15A (Blue)
- Brakes/Cruise: 15A (Blue)
- Radio Memory: 15A (Blue)
- Radio Power: 10A (Red)
- Accessory: 15A (Blue)
- Battery: 15A (Blue)
- P & A: 15A (Blue)
This manual documents procedures for turn signal functions, bank angle functions, and security alarm/immobilization functions specific to TSM/TSSM equipped motorcycles. It details key fob assignment, personal code entry, auto-arming functions, transport mode, and storage mode preferences. Troubleshooting guides for various DTCs are also included, covering issues like serial data communication errors, sensor failures, and battery voltage problems.
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