2004 Harley-Davidson VRSC Service Manual
Comprehensive service and repair procedures for Harley-Davidson VRSC models, covering engine, chassis, and electrical systems. Includes troubleshooting and specifications. P/N: 99501-04
Manual Preview
Sample pages from the 2004 Harley-Davidson VRSC Service Manual manual
Purchase & Download
Models Covered & Key Technical Specifications
Harley-Davidson VRSC Service Manual 2004 VRSC Service Manual
- Part Number: 99501-04
- Coverage: Full model service and repair
-
Year: 2004
Key Specifications:
- Engine Type: 4-cycle, 60° V-twin, liquid-cooled
- Displacement: 1130 cc (69 cubic in.)
- Max Engine Speed: 9000 RPM
- Oil Capacity: 4.0 qt (3.8 L) with filter change
- Fuel Tank Capacity: 14.0 L (3.7 gal)
- Brake Fluid Type: DOT 5 Silicone
Professional Workshop Service Manual & Technical Specifications
Harley-Davidson VRSC (2004) Service Manual: Comprehensive Factory Reference
Serial-Range: 99501-04 // Procedure-Type: Factory Service Manual / Diagnostic-Reference Logic // Architecture-Focus: Engine, Chassis, Electrical Systems
| Identifier | Value | Context |
|---|---|---|
| Engine General | 1130 cc (69 cubic in.) | Piston Displacement |
| Oil Pump Type | Gerotor, internal oil pump, wet sump | Lubrication System |
| Max Engine Speed | 9000 RPM | Performance Parameters |
| Fuel Tank Capacity | 14.0 L (3.7 gal) | Fuel System Capacity |
| Valve Lash Intake | Max 0.245 mm (0.0096 in.) | Clearance Specification Framework |
| Torque Values | 100 Nm (74 ft-lbs) @ 7000 rpm | Crankshaft Fastener Setting Baseline |
Reference chapters include: Engine Specifications, Torque Values, Oil Flow, Troubleshooting, Cylinder Head Service, Crankshaft Bearing Replacement, Front Wheel Assembly, Rear Wheel Assembly, and Brake Caliper Service. This manual meticulously documents the procedures required for the proper maintenance and repair of your Harley-Davidson VRSC. It provides detailed explanations of various subsystems, including the engine, fuel system, drivetrain, electrical system, and chassis components, ensuring you have the knowledge to keep your motorcycle in optimal condition. Torque specifications are documented for clamp load consistency to ensure proper assembly of critical fasteners.
Proper maintenance and adherence to service intervals are crucial for ensuring the longevity and performance of your VRSC. This manual guides you through each maintenance task, from routine checks to complex overhauls, with clear instructions and diagrams. Key procedures such as valve lash adjustment, cam drive inspection, and front and rear brake caliper service are covered in detail, empowering you to perform these tasks with confidence and precision.
FAQ
Customer Reviews
Read what our customers say about this Harley-Davidson Motorbike manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (2)