2004 Harley-Davidson VRSC Service Manual

Comprehensive service and repair procedures for Harley-Davidson VRSC models, covering engine, chassis, and electrical systems. Includes troubleshooting and specifications. P/N: 99501-04

4.5starstarstarstarstar_half(2)
visibility Preview Available
Harley-Davidson 2004 Harley-Davidson VRSC Service Manual manual page preview - page 1 of 934

Sample pages from the 2004 Harley-Davidson VRSC Service Manual manual

Harley-Davidson 2004 Harley-Davidson VRSC Service Manual manual preview page 1 - thumbnail
Harley-Davidson 2004 Harley-Davidson VRSC Service Manual manual preview page 2 - thumbnail
Harley-Davidson 2004 Harley-Davidson VRSC Service Manual manual preview page 3 - thumbnail
Harley-Davidson 2004 Harley-Davidson VRSC Service Manual manual preview page 4 - thumbnail
Harley-Davidson 2004 Harley-Davidson VRSC Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages
$17.49 (incl. VAT) Instant Download / No Shipping Fees
2 copies sold
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Harley-Davidson Models Covered & Key Technical Specifications

Models: Harley-Davidson VRSCA, Harley-Davidson VRSCB
Sub-models / Variants: 1HD1HAZ1X4K800000 series, 1130 cc
Build Years: 2004
Serial Numbers: 800000
Technical Data:

  • Engine: 4-cycle, 60° V-twin, liquid-cooled
  • Engine displacement: 1130 cc (69 cubic in.)
  • Max engine speed: 9000 RPM
  • Fuel capacity: 14.0 L (3.7 gal)
  • Oil capacity: 4.0 qt (3.8 L) with filter change
  • Brake fluid: D.O.T. 5 silicone brake fluid
  • Spark plug type: No. 10R12A
  • Spark plug gap: 0.89 mm (0.035 in.)
  • Spark plug torque: 23 Nm (17 ft-lbs)
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
28008 / Charles Young
File Size:
27.53 MB
File Type:
ZIP
Language:
English
Pages:
934
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 15, 2026

Harley-Davidson Manual Features & Content Preview

2004 Harley-Davidson VRSC Service and Maintenance Documentation

  • Covers 2004 Harley-Davidson VRSCA and VRSCB motorcycle models, documenting 1130 cc liquid-cooled V-twin drivetrain service and frame maintenance
  • Official Harley-Davidson publication P/N 99501-04, 2004 release
  • Contains 56 detailed technical figures and 8 comprehensive torque-specification tables
  • File is accessible from your device as soon as the order is placed
  • Layout supports printing individual sections for shop-floor use
  • This 2004 first edition serves as the foundational service reference for the launch-year V-Rod model line

Manual Content Summary

The 2004 Harley-Davidson VRSC service manual documents technical maintenance procedures for the 1130 cc liquid-cooled drivetrain and chassis components. Chapters cover core inspection requirements for the maintenance schedule, including cooling system fluid levels, battery condition, tire pressure, and cable adjustments. Detailed sections describe the removal and installation processes for the airbox, cooling system, and clutch hydraulic components, along with specific guidance for secondary cam chain tensioner adjustments and valve lash measurement.

The documentation provides extensive technical data and reference values for major systems. Engine oil capacity is specified at 4.0 qt (3.8 L) for filter changes. Cylinder head spark plug torque is listed at 23 Nm (17 ft-lbs) in the engine maintenance section. Rear belt deflection is documented at 6 mm. Rear axle nut torque specifications range from 129.0–142.4 Nm (95–105 ft-lbs). Brake fluid, specifically D.O.T. 5 silicone, level requirements are provided for front and rear master cylinder reservoirs. These specifications, paired with torque tables and assembly diagrams, provide technicians with the necessary data to perform authorized service on the 2004 Harley-Davidson VRSC platform.

Manual FAQ, Purchase & Download Details

Does this 2004 Harley-Davidson VRSC service manual include publication identifiers such as a part number on its cover pages? keyboard_arrow_down

Document displays part number 99501-04 on the primary service manual cover page.

What information regarding fluid capacities and lubricant specifications is contained in this document? keyboard_arrow_down

Manual includes specification tables that list capacities for the engine oil system and designated fluid types for the clutch and braking systems. These tables provide the necessary information for identifying required service fluids.

Which specific document identity cues or revision markers appear in this manual? keyboard_arrow_down

Manual is identified by part number 99501-04 and covers the 2004 model year VRSC motorcycle.

Can I view exploded views or parts illustrations within the manual sections? keyboard_arrow_down

Manual contains numerous figures and illustrations that provide detailed views of components such as the airbox, velocity stacks, and battery mounting. These diagrams assist in identifying how specific parts are assembled.

Is there information regarding electrical systems, such as wiring diagrams or connector pinout references, in this document? keyboard_arrow_down

Document includes a dedicated Electrical Diagnostics section with separate part number 99499-04 coverage. This section lists wiring and electrical system details for various components including starting and charging circuits. These materials provide reference data for the covered electrical systems.

Customer Reviews

Read what our customers say about this Harley-Davidson Motorbike manual and share your own experience.