2004 Harley-Davidson VRSC Service Manual (P/N 99501-04)

• Contains 56 detailed technical figures and 8 comprehensive torque-specification tables
• Serves as the foundational service and repair documentation for the launch-year V-Rod line
• Features a layout optimized for printing individual sections, keeping your digital devices safe from shop fluids

This official 2004 Harley-Davidson VRSC manual (P/N 99501-04) delivers the exact technical specifications and diagrams required for professional shop work. Designed for mechanics and serious do-it-yourselfers, the documentation covers the complete 1130 cc liquid-cooled V-twin drivetrain alongside the chassis. It provides the reference values necessary to execute a compliant repair on both VRSCA and VRSCB models. Please note that servicing heavy motorcycles carries inherent risks. Always verify factory safety protocols before handling high-pressure hydraulic lines or electrical systems.

The text details core inspection requirements for standard maintenance schedules. It also outlines removal and installation procedures for the airbox, cooling system, and clutch hydraulics. Technicians will find specific guidance covering secondary cam chain tensioner adjustments and valve lash measurements.

Critical technical data is documented for fast retrieval on the workbench. Engine oil capacity is 4.0 qt (3.8 L) during filter changes. The engine maintenance section lists cylinder head spark plug torque at 23 Nm (17 ft-lbs). Proper rear belt deflection is set to 6 mm. For the wheel assembly, rear axle nut torque spans 129.0–142.4 Nm (95–105 ft-lbs). Finally, fluid level requirements are detailed for both front and rear master cylinder reservoirs, specifying the use of D.O.T. 5 silicone brake fluid.