2003 Yamaha TZR50 X-Power Service Manual

Complete TZR50 X-Power 2003 service manual covering electrical systems and troubleshooting. Ref: 5WX-AE1

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Document Details

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Document Number / Seller:
24583 / Lisa Miller
File Size:
7.24 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jun 19, 2025

Models Covered & Key Technical Specifications

Yamaha TZR50 X-Power (5WX) - 2003 Covers TZR50 / X-POWER | Industrial Folder.

  • Approved Climate Parameters: For optimal operation, 15-30C defines the environmental limit Framework.
  • Baseline Processing Speed: 49.7 cm3 signifies the engine's cylinder displacement Threshold.
  • Primary Component Weight: The basic weight, with oil and full fuel tank, is 124.2 kg Norms.
  • General Tension Specs: For proper fitment, the front wheel axle requires 65 Nm torque Bounds.
  • Essential Holding Capacity: The fuel tank capacity is 13.8 L for full operation Topology.
  • Operational Ambient Limits: The headlight bulb operates at 12V, 3A.

Professional Workshop Service Manual & Technical Specifications

Structured Overhaul Calibration Manual: Bike Yamaha TZR50 X-Power manual (2003) Procedure-Database

Model-Specs: TZR50 / X-POWER // Documentation-Type: Service Manual / Model-Specs: 2003

Specification Parameters Context
Engine Type 2 stroke, petrol, liquid cooled ---
Ignition System C.D.I. ---
Front Brake Disc Diameter 220.0 mm ---
Rear Brake Disc Diameter 220.0 mm ---
Front Fork Travel 130.0 mm ---
Rear Shock Absorber Travel 102 mm ---

Following OEM groupings, the manual includes: Electrical Diagram, Ignition and Starting System, Electric Starting System Troubleshooting, Charging System Troubleshooting, Lighting System, Signaling System, and Cooling System Troubleshooting. This Yamaha TZR50 X-POWER manual details internal structures and components, including the proper procedures for calibration and maintenance. It also documents torque specifications for cylinder head nuts to ensure proper thermal expansion compensation.

FAQ

What **calibrated** values are specified for the ignition system architecture? keyboard_arrow_down

The ignition system utilizes Electronic advance with timing at 14º/2000 r/min and 24º/2000 r/min.

Assess the **applicable** tool requirements for steering head bearing replacement. keyboard_arrow_down

The annular nut requires a specific wrench (90890-01403) for tightening, with initial tightening at 2.0 kg•m and final tightening at 1.0 kg•m after loosening one turn.

What components require specific torque settings for the front brake assembly? keyboard_arrow_down

The front brake caliper screws require 3.5 kg•m for proper installation.

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This service manual is incredibly detailed and has been a lifesaver for my maintenance needs. The download process was seamless, and I received the link almost immediately! Highly recommend for any TZR50 owner.