1977-1982 Kawasaki 650 Four, Z650, KZ650 owners workshop manual

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Document Details

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Document Number / Seller:
24589 / Ronald Rodriguez
File Size:
78.19 MB
File Type:
ZIP
Language:
English (some of our manuals are multi-language)
Printable:
Yes
Estimated Download Time:
1.6 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Bike
Brand:
Kawasaki
Reviewed and Approved:
Mar 19, 2025
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Models Covered & Key Technical Specifications

Z650, KZ650, 650 Four / Kawasaki motorcycles

1976-1979

Professional Workshop Service Manual & Technical Specifications

Table of Contents

INTRODUCTORY SECTIONS

  1. Acknowledgements
  2. About This Manual
    • How to Use This Manual
    • Safety First!
  3. Introduction to Kawasaki 650 Four, Z650 and KZ650 Models
    • Model History
    • Key Features
  4. Routine Maintenance
    • Maintenance Schedule
    • Basic Tools and Techniques

ENGINE, CLUTCH AND GEARBOX

  1. Engine Operation and Maintenance
    • Engine Lubrication
    • Cooling System
  2. Engine Overhaul
    • Removing the Engine
    • Disassembly
    • Inspection
    • Reassembly
    • Installation
  3. Clutch
    • Clutch Operation
    • Maintenance and Adjustment
  4. Gearbox
    • Gearbox Operation
    • Maintenance and Adjustment

FUEL SYSTEM AND LUBRICATION

  1. Fuel System
    • Fuel Tank
    • Fuel Valve
    • Carburetors
  2. Lubrication System
    • Oil Pump
    • Oil Filter
    • Oil Change Procedures

IGNITION SYSTEM

  1. Ignition System Components
    • Ignition Coil
    • Spark Plugs
    • Contact Breaker
  2. Ignition Timing
    • Timing Adjustment
    • Maintenance

ELECTRICAL SYSTEM

  1. Electrical System Overview
    • Battery
    • Charging System
  2. Lighting System
    • Headlight
    • Tail Light
    • Indicators
  3. Electrical Troubleshooting
    • Common Issues
    • Diagnostic Procedures

WHEELS, BRAKES AND TIRES

  1. Wheels and Tires
    • Wheel Removal
    • Tire Inspection and Replacement
  2. Brakes
    • Front Brake
    • Rear Brake
    • Brake Adjustment and Maintenance

FRAME AND SUSPENSION

  1. Frame
    • Frame Inspection
    • Frame Repair
  2. Suspension
    • Front Suspension
    • Rear Suspension
    • Suspension Maintenance

APPENDIX

  1. Technical Specifications
    • Engine Specifications
    • Chassis Specifications
  2. Wiring Diagrams
    • Complete Wiring Diagram
    • Key Components
  3. Maintenance Data
    • Torque Specifications
    • Fluid Capacities
  4. Index
    • Alphabetical Index
    • Page References

FAQ

Is this manual suitable for beginners? keyboard_arrow_down

Yes, this Kawasaki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.

What file format will I receive? keyboard_arrow_down

You will receive this manual as a ZIP file (78.19 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase? keyboard_arrow_down

You'll receive instant access to your Kawasaki Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual? keyboard_arrow_down

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Reviews (2)

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New
This manual is incredibly detailed and has been a game changer for my bike maintenance. The download process was seamless; I received the link in my email almost instantly! Highly recommend for anyone looking to keep their Kawasaki in top shape.
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Rated 4 out of 5 stars