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1981-1982 Suzuki DR500S, DR500 service manual

Includes the following models

DR500S / Suzuki Motor Corporation

  • 1981 Suzuki DR500S
  • 1982 Suzuki DR500S Production year(s): 1981, 1982

File specifications

File size: 10.10 MB
File type: ZIP
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.21 Minutes
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Product Information

Table of Contents

  1. General Information

    • Introduction
    • Motorcycle Identification
    • Safety Information
    • Specifications
    • Tools and Equipment
  2. Maintenance and Tune-up

    • Periodic Maintenance Schedule
    • Engine Oil and Filter Change
    • Air Filter Service
    • Spark Plug Inspection
    • Valve Clearance Adjustment
    • Carburetor Adjustment
    • Throttle Cable Adjustment
    • Clutch Adjustment
    • Brake Inspection
    • Suspension Check
    • Chain Adjustment and Lubrication
    • Tire Inspection
  3. Engine

    • Engine Removal and Installation
    • Engine Disassembly
    • Inspection and Repair
    • Engine Reassembly
    • Cam Chain and Tensioner
    • Clutch Assembly
    • Kick Starter
  4. Fuel and Exhaust Systems

    • Carburetor Removal and Installation
    • Carburetor Disassembly, Cleaning, and Assembly
    • Exhaust System Maintenance
  5. Electrical System

    • Ignition System
    • Charging System
    • Starting System
    • Lights, Switches, and Horn
    • Wiring Diagrams
  6. Chassis

    • Front Forks Removal and Installation
    • Front Fork Maintenance
    • Rear Suspension
    • Wheels and Brakes
    • Steering System
  7. Troubleshooting

    • Troubleshooting Guidelines
    • Engine Troubleshooting
    • Electrical Troubleshooting
    • Carburetor Troubleshooting
    • Chassis Troubleshooting
  8. Appendices

    • Torque Specifications
    • Service Data
    • Special Tools List
    • Wiring Diagrams
  9. Index

This manual is incredibly useful to mechanics, technicians, and owners as it provides in-depth information on the maintenance, repair, and servicing of the 1981-1982 Suzuki DR500S and DR500 motorcycles. It covers areas such as the engine, fuel and lubrication system, chassis, electrical system, and more.

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