2005-2010 Yamaha V-Star 650 XVS650AWV/ATV/ASC/ATSC Supplementary Service Manual (P/N LIT-11616-19-81)

• Covers 2005–2010 Yamaha V-Star 650 XVS650A models, including California-specific variants XVS65AWV, XVS65ATV, XVS650ASC, and XVS650ATSC
• Official 432-page Yamaha OEM publication (P/N LIT-11616-19-81, first edition October 2005)
• Features 56 comprehensive cable routing diagrams and electrical schematics for both US and California configurations
• Delivers vital update data required to be used alongside the base service manual for complete technical coverage

Contents Overview

When working on the 2005–2010 V-Star 650 line, technicians often encounter updated auxiliary systems that earlier base manuals do not cover. This supplement bridges that gap. It provides revised specifications for fuel delivery, electrical networks, and chassis components introduced later in the model cycle. Inside, you will find targeted periodic maintenance schedules alongside emission control system charts. Complex wiring harness installations are clearly mapped out through detailed cable routing guides, helping you save valuable diagnostic time in the bay.

Technical Specification Highlights

Accurate data is the foundation of any reliable diagnostic workflow. This reference provides the exact factory parameters needed to test critical components. It details fuel pump pressure, battery capacity ratings, and comprehensive bulb wattages. You will also find the necessary electrical resistance values to troubleshoot the pickup coil, starting circuit cut-off relay, and carburetor heater. For routine chassis inspections, the text lists essential dimensions like wheelbase and tire wear limits. Specific metrics include a fuel pump output pressure rated at 8.3–12.3 kPa and a 12V 10.0 Ah battery requirement. Relay coil resistance is specified between 162 and 198 ohms, while front and rear tire wear limits are strictly set at 0.8 mm. Always ensure safe equipment operation by verifying these procedures and specifications with a certified technician before beginning any heavy maintenance.