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1996-2009 Suzuki DR200SE service manual

Models covered in this manual:

DR200SE / Suzuki Motor Corporation

  • Suzuki DR200SE
  • Suzuki DR200SEV
  • Suzuki DR200SEX
  • Suzuki DR200SEY
  • Suzuki DR200SEK1-K9

Serial Numbers:

  • Suzuki DR200SE: JS1SH42A5T2100001 to JS1SH42A9K2104871
  • Suzuki DR200SEV: JS1SH42A2V2100001 to JS1SH42A2V2101400
  • Suzuki DR200SEX: JS1SH42A4X2100001 to JS1SH42A4X2100264
  • Suzuki DR200SEY: JS1SH42A6Y2100001 to JS1SH42A6Y2100300
  • Suzuki DR200SEK1-K9: JS1SH42A1K2100001 to JS1SH42A9K2104871

Model or production year(s): 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009.

File specifications

File size: 22.79 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.47 Minutes
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Product Information

Table of contents

General Information

  1. General Information
    • Introduction
    • Model Identification
    • Vehicle Specifications
    • Safety Information

Periodic Maintenance

  1. Maintenance Schedule
    • Inspection Procedures
    • Adjustment Procedures
    • Lubrication Points

Engine

  1. Engine Removal/Installation
  2. Engine Disassembly/Assembly
  3. Cylinder Head
  4. Piston and Cylinder
  5. Crankshaft and Crankcase

Fuel and Lubrication System

  1. Fuel System
    • Fuel Tank
    • Fuel Lines
    • Fuel Pump
  2. Carburetion
    • Carburetor Removal/Installation
    • Carburetor Adjustment
    • Carburetor Overhaul
  3. Lubrication System
    • Oil System
    • Oil Pump
    • Oil Filter

Chassis

  1. Frame
  2. Subframe
  3. Body Panels
  4. Seat
  5. Front Suspension
  6. Rear Suspension
  7. Wheels and Tires
  8. Brakes

Electrical System

  1. Wiring Diagram
  2. Battery
  3. Ignition System
  4. Charging System
  5. Lighting System
  6. Switches and Relays

Servicing Information

  1. Tools
  2. Service Data
  3. Torque Specifications

Emission Control Information

  1. Emission Control System
  2. Emission Control Labels
  3. Emission Control Maintenance

Supplements

  1. DR200SEW/X/Y/K1/K2/K3 (97, 98, 99, 00, 01, 02, 03-Models)
  2. DR200SEK4/K5 (04, 05-Models)
  3. DR200SEK6 (06-Model)
  4. DR200SEK7/K8 (07 & 08-Model)
  5. DR200SEK9 (09-Model)

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