2005 Buell Lightning XB12S XB9SX Service Manual

Complete 2005 Buell Lightning XB12S / XB9SX Service Manuals covering all aspects of maintenance, repair, and troubleshooting. Part Number 99490-05Y.

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Document Details

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Document Number / Seller:
28942 / Peter Murphy
File Size:
22.99 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jul 13, 2025

Models Covered & Key Technical Specifications

2005 Buell Lightning XB12S, XB9SX (99490-05Y) – 2005 Repair Manual

Complete Service Archive | Buell Motorcycle Company Suite.

  • Applied Technical Specs: 36 PSI front and 38 PSI rear tire pressure recommended for optimal Solo Rider performance.
  • Designated Component Focus: 1050-1150 RPM establishes the standard idle speed range for proper engine operation.
  • Essential Baseline Data: 40-60 in-lbs signifies the torque specification for the primary chain inspection cover.
  • Fundamental Dimensions: The wheelbase measures 52.0 inches (1320.8 mm) for stability and handling.
  • Approved Maintenance Schedule: Service intervals are outlined for regular maintenance, covering all critical components.
  • Baseline Fluid Capacities: The engine requires 2.5 quarts (2.4 liters) of oil with a filter change.

Professional Workshop Service Manual & Technical Specifications

Detailed Diagnostic Field Manual: Buell Lightning XB12S, XB9SX Manual. 2005 Repair Guide Data-Compendium

Assembly-Group: 2005 Buell Lightning (XB12S, XB9SX) // Component-Focus: Motorcycle / Engine Logic // Assembly-Group: Complete Service Archive

Assessment-Element Rating Architecture
Engine Oil & Filter Replace Every 10,000 miles
Tires & Wheels Inspect Every 5,000 miles
Front Fork Oil Replace Every 10,000 miles
Drive Belt Replace Every 25,000 miles
Spark Plugs Replace Every 10,000 miles
Brake Fluid Replace Every 2 years

Documentation sections include: General, Servicing a New Motorcycle, Safe Operating Maintenance, Shop Practices, Repair Notes, Removing Parts, Cleaning, Disassembly and Assembly, Hardware and Threaded Parts, Wiring Hoses and Lines, Instruments and Gauges, Bearings, Bushings, Gaskets, Lip Type Seals, O-Rings, Gears, Shafts, Part Replacement. The manual provides comprehensive details on engine, chassis, transmission, clutch, drive belt, suspension, steering, wheels, tires, brakes, fuel system, exhaust system, electrical systems, and more, ensuring a Reliable user experience.

The document efficiently requires proper maintenance and repair procedures, covering all necessary specifications for safe operation and longevity.

FAQ

Calculate the **precise** pressure specifications for the Buell Lightning tires? keyboard_arrow_down

36 PSI front and 38 PSI rear tire pressure are recommended for solo rider operation on XB12S models.

What values **proper** assembly sequence are detailed for the clutch system? keyboard_arrow_down

Clutch inspection cover torque is specified at 84-108 in-lbs (10-12 Nm) for proper assembly.

Assess the **standard** service interval parameters for the drive belt replacement. keyboard_arrow_down

Drive belt and idler pulley assembly replacement is recommended at every 25,000 miles (40,000 km) service interval.

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Reviews (3)

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Rated 4 out of 5 stars
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The manual covers everything you need to know about servicing my Buell. Customer support was quick to respond to my queries, which made the whole experience enjoyable!
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This repair manual is a game changer for anyone with a Buell Lightning. The detailed instructions made repairs straightforward. The download process was smooth, and I received the link almost immediately!