1990-2009 Suzuki GS500E Service Manual

Suzuki GS500E technical guide detailing maintenance and repair for models from 1989-1999. Includes full schematics and part diagrams. PN 99500-34069-01E.

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Document Details

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Document Number / Seller:
29046 / Betty Miller
File Size:
60.82 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Apr 12, 2025

Models Covered & Key Technical Specifications

Suzuki GS500E (99500-34069-01E) - 1990-2009

Applied Reference Index | Series Manual.

  • Prescribed Fluid Capacity: 382 ml requires servicing for the front fork oil Specification.
  • Standard System Fill: For optimal operation, 17.0 L defines the fuel tank capacity Protocol.
  • Core Assembly Gap: 0.03 mm -- signifies the initial tappet clearance Measurement Architecture.
  • Rated Ambient Limits: The engine oil requires 2.9 L for standard operation Norms.
  • Calibrated Dimensional Limits: Air pressure reaches 225 kPa Bounds.
  • Nominal Locking Torques: The fuel hose requires 4.0 Nm Topology.

Professional Workshop Service Manual & Technical Specifications

Suzuki GS500E 1990-2009 Service Manual: Comprehensive Maintenance and Repair Guide

Asset-ID: 99500-34069-01E // Application-Range: Motorcycle / Engine Logic // Asset-ID: Repair Manual.

Suzuki GS500E Service Manual: Document Overview

This manual provides a structural breakdown of the Suzuki GS500E motorcycle, covering essential procedures and specifications. It is intended for experienced mechanics and do-it-yourself enthusiasts.

Technical Specs Table

Assessment-Parameter Value Context
Year Range 1990-2009 Applicable Models
Part Number 99500-34069-01E Manual Identification
Language English Documentation Language
Engine Type 4-stroke, air-cooled, DOHC Engine Architecture
Fuel System Mikuni BST33S Carburetor Fuel Delivery System

TOC Summary Block

  • CHASSIS: Covers front and rear wheel, brake systems, steering, and suspension.
  • ENGINE: Details internal engine components, disassembly, reassembly, and specifications.
  • ELECTRICAL SYSTEM: Outlines charging, ignition, starter, and lighting systems.
  • PERIODIC MAINTENANCE AND TUNE-UP PROCEDURES: Provides schedules and instructions for routine service.
  • FUEL AND LUBRICATION SYSTEM: Documents fuel tank, fuel cock, carburetor, and oil systems.

Effectively requiring a comprehensive approach to motorcycle maintenance. This document guides users through various procedures, systems, and specifications pertinent to the Suzuki GS500E. It includes detailed information on engine components, fuel and lubrication systems, and electrical system diagnostics. The manual documents torque specifications for engine components to ensure proper joint separation prevention.

FAQ

What values **calibrated** system architecture are listed for the GS500E? keyboard_arrow_down

17.0 L is the fuel tank capacity for the GS500E motorcycle.

Assess the **applicable** tool requirements for the GS500E. keyboard_arrow_down

Refer to Section 7-4 'SPECIAL TOOLS' for specific tool requirements documented within this manual, including part numbers like 09900-60401 and 09924-84510.

What components **exact** electrical values are provided in this manual? keyboard_arrow_down

13.5 - 15.5 VDC is the standard charging output at 5000 r/min, as detailed on page 5-3.

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Reviews (4)

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The manual is incredibly detailed and easy to follow. A must-have for any GS500E owner!
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Rated 5 out of 5 stars
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Smooth download process and the manual covers everything I need to know. Support was quick to respond with my questions!
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The information is well-organized, making repairs a breeze. Customer support was very helpful with my download issue!