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1990-2009 Suzuki GS500 service manual

Models covered in this manual:

Suzuki GS500 Series

  • Standard GS500
    • Main model, not year-specific
  • K Series Variants
    • GS500 K1 to K6: Sequential annual variants from K1 through K6
  • SK Series Variants
    • GS500 SK1 to SK6: Special editions or versions from SK1 through SK6

SUPPLEMENTS

  • GS500K4 ('04-MODEL)
  • GS500FK4 ('04-MODEL)
  • Additional years/models supplements listed from '05 to '09

Production year(s): 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

File specifications

File size: 15.58 MB
File type: ZIP
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.32 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

1. GENERAL INFORMATION

  • General Information
  • Serial Number Locations
  • Fuel and Oil Recommendations
  • Break-In Procedures
  • Cylinder Identification
  • Special Materials
  • Precautions and General Instructions
  • Specifications
  • Country or Area

2. PERIODIC MAINTENANCE

  • Periodic Maintenance Schedule
  • Maintenance and Tune-Up Procedures

3. ENGINE

  • Engine Components Removable with the Engine in Place
  • Engine Removal and Installation
  • Engine Disassembly
  • Engine Components Inspection and Servicing
  • Engine Reassembly

4. FUEL AND LUBRICATION SYSTEM

  • Carburetor
  • Air Cleaner
  • Fuel Tank
  • Fuel Pump

5. ELECTRICAL SYSTEM

  • Charging System
  • Ignition System
  • Starter System
  • Switches
  • Battery/Charging Condition
  • Exterior Parts
  • Electrical Components Location
  • Wiring Diagram

6. CHASSIS

  • Front Wheel
  • Rear Wheel
  • Front Brake
  • Rear Brake
  • Tires
  • Suspension
  • Steering

7. SERVICE INFORMATION

  • Troubleshooting
  • Service Data

8. EMISSION CONTROL INFORMATION

  • Emission Control Systems
  • Evaporative Emission Control System
  • PAIR (Pulsed AIR) System

This 1990-2009 Suzuki GS500 repair and service manual is invaluable to mechanics, technicians, and owners as it provides detailed instructions and procedures for repairing and servicing the Suzuki GS500 motorcycle. It covers all aspects of maintenance, repair, and troubleshooting, making it an essential resource for anyone working on or owning this particular model.

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