To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
This manual applies to the following models: Harley-Davidson Motor Co
FLHR/FLHRI Road King 1999 2000 2001 2002 2003 2004 2005
FLHRCI Road King Classic 1999 2000 2001 2002 2003 2004 2005
FLHRS/FLHRSI road king custom 2004 2005
FLHT/FLHTI Electra Glide Standard 1999 2000 2001 2002 2003 2004 2005
FLHTC/FLHTCI Electra Glide Classic 1999 2000 2001 2002 2003 2004 2005
FLHTCSE2 Screamin Eagle Electra Glide 2 2005
FLHTCUI Classic Electra Glide 1999 2000 2001 2002 2003 2004 2005
FLTR/FLTRI Road Glide 1999 2000 2001 2002 2003 2004 2005
1999 FLHR/FLHRI Road King
2000 FLHR/FLHRI Road King
2001 FLHR/FLHRI Road King
2002 FLHR/FLHRI Road King
2003 FLHR/FLHRI Road King
2004 FLHR/FLHRI Road King
2005 FLHR/FLHRI Road King
1999 FLHRCI Road King Classic
2000 FLHRCI Road King Classic
2001 FLHRCI Road King Classic
2002 FLHRCI Road King Classic
2003 FLHRCI Road King Classic
2004 FLHRCI Road King Classic
2005 FLHRCI Road King Classic
2004 FLHRS/FLHRSI Road King Custom
2005 FLHRS/FLHRSI Road King Custom
1999 FLHT/FLHTI Electra Glide Standard
2000 FLHT/FLHTI Electra Glide Standard
2001 FLHT/FLHTI Electra Glide Standard
2002 FLHT/FLHTI Electra Glide Standard
2003 FLHT/FLHTI Electra Glide Standard
2004 FLHT/FLHTI Electra Glide Standard
2005 FLHT/FLHTI Electra Glide Standard
1999 FLHTC/FLHTCI Electra Glide Classic
2000 FLHTC/FLHTCI Electra Glide Classic
2001 FLHTC/FLHTCI Electra Glide Classic
2002 FLHTC/FLHTCI Electra Glide Classic
2003 FLHTC/FLHTCI Electra Glide Classic
2004 FLHTC/FLHTCI Electra Glide Classic
2005 FLHTC/FLHTCI Electra Glide Classic
2005 FLHTCSE2 Screamin Eagle Electra Glide 2
1999 FLHTCUI Classic Electra Glide
2000 FLHTCUI Classic Electra Glide
2001 FLHTCUI Classic Electra Glide
2002 FLHTCUI Classic Electra Glide
2003 FLHTCUI Classic Electra Glide
2004 FLHTCUI Classic Electra Glide
2005 FLHTCUI Classic Electra Glide
1999 FLTR/FLTRI Road Glide
2000 FLTR/FLTRI Road Glide
2001 FLTR/FLTRI Road Glide
2002 FLTR/FLTRI Road Glide
2003 FLTR/FLTRI Road Glide
2004 FLTR/FLTRI Road Glide
2005 FLTR/FLTRI Road Glide
Engine: 1450 cc, air-cooled, Twin Cam 88, 3.7x4.0 in OR 94 mm, 8.9:1, 81/3100 lb-ft/RPM OR 110/3100 Nm/RPM, 67/5200 KW(hp)/RPM, Electronic Sequential Port Fuel Injection (ESPFI)
Production/model years: 1999 2000 2001 2002 2003 2004 2005
Manual Language: English
Pages: 700+
Printable: Yes, all printers
Instant delivery: Download link will appear on the checkout page after your payment is complete.
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"Master Harley-Davidson Bike Repairs with our Comprehensive PDF Shop Manual"
Unlock the secrets to maintaining and repairing your Harley-Davidson touring bikes with our detailed PDF shop manual. Whether you own a 1999-2005 FLHR/FLHRI Road King, FLHRCI Road King Classic, FLHRS/FLHRSI Road King Custom, FLHT/FLHTI Electra Glide Standard, FLHTC/FLHTCI Electra Glide Classic, FLHTCSE2 Screamin Eagle Electra Glide 2, FLHTCUI Classic Electra Glide, or FLTR/FLTRI Road Glide, this comprehensive guide will provide you with engine specifications, maintenance tips, common issues, tuning suggestions, accessory options, and more. Take control of your Harley-Davidson touring bike's maintenance needs and keep it running smoothly on every road adventure!
Engine Specifications/Technical Data:
• These Harley-Davidson touring models are powered by various engine options, including the Twin Cam 88, Twin Cam 95, and Screamin' Eagle 103.
• Displacement ranges from 1450cc (88 cubic inches) to 1690cc (103 cubic inches), delivering ample power for long-distance rides.
• The engines are air-cooled, four-stroke, V-twin configurations, designed for optimal performance and durability.
• Fuel delivery systems include carburetors or electronic fuel injection (EFI), depending on the specific model and year.
• These touring bikes feature a hydraulic valve train system for reliable and precise valve operation.
• The engines are paired with a manual transmission, typically a five-speed gearbox, providing smooth and responsive shifting.
• The touring models utilize a belt final drive system, ensuring efficient power transfer to the rear wheel.
• These Harley-Davidson bikes come with a wide variety of exhaust systems, offering riders options for sound and performance.
• The engines are mounted on a touring frame, designed for stability and comfort during long rides.
• The touring models feature advanced suspension systems, including front telescopic forks and rear adjustable shocks, providing a smooth and controlled ride.
Facts and Details:
- The Harley-Davidson touring bikes are renowned for their long-distance comfort and performance, making them ideal for road trips and adventures.
- These bikes offer a comfortable riding position, with ergonomically designed seats, handlebars, and foot controls.
- The touring models provide ample storage space, with integrated saddlebags and a tour-pak trunk, allowing riders to carry their gear securely.
- They come with a windshield or fairing, providing wind protection for enhanced rider comfort during highway cruising.
- The touring models feature a range of advanced technologies, including electronic cruise control, anti-lock braking systems (ABS), and electronic throttle control (ETC).
- These bikes are equipped with a comprehensive instrumentation system, providing riders with information such as speed, fuel level, and trip data.
- Harley-Davidson offers a wide range of factory and aftermarket accessories, allowing riders to customize their touring bikes to suit their preferences.
- The touring models have a reputation for excellent stability and handling, even with a fully loaded cargo capacity.
- They provide a smooth and comfortable ride, thanks to their advanced suspension systems and generous seat padding.
- The Harley-Davidson touring bikes are known for their classic styling and iconic design, showcasing the brand's heritage and craftsmanship.
Maintenance Intervals and Tips:
► Follow the manufacturer's recommended maintenance schedule for regular oil and filter changes.
► Inspect and clean the air filter regularly to ensure proper airflow and engine performance.
► Check and adjust the drive belt tension as specified in the owner's manual.
► Maintain proper tire pressure for optimal handling and tire life.
► Keep all electrical connections clean and free from corrosion.
► Lubricate all moving parts, such as cables and pivots, as recommended by the manufacturer.
► Regularly inspect and adjust the brakes to ensure proper operation.
► Check and maintain the battery condition, ensuring it is charged and securely mounted.
Common Issues and Solutions:
* Charging System Problems: Monitor the battery condition and ensure proper charging. Check the alternator and voltage regulator for any issues.
* Fuel System Troubles: Clean or replace fuel filters regularly. If experiencing fuel delivery issues or poor performance, consult the troubleshooting section of the owner's manual or seek professional assistance.
* Electrical System Malfunctions: Inspect wiring connections and fuses for loose or damaged components. Check the battery condition and connections, ensuring proper charging.
* Brake System Maintenance: Regularly check and adjust brake pads. Inspect the brake lines for leaks or damage. If experiencing braking issues, consult the owner's manual for troubleshooting steps or seek professional assistance.
* Transmission Problems: Monitor transmission fluid levels and ensure proper fluid quality. If experiencing shifting issues or abnormal noises, consult the owner's manual or contact an authorized Harley-Davidson service center.
* Cooling System Concerns: Check for coolant leaks, ensure proper coolant levels, and clean the radiator to prevent overheating. If experiencing cooling system issues, consult the owner's manual or seek professional assistance.
* Suspension and Steering Component Maintenance: Regularly inspect and lubricate suspension and steering components for smooth operation.
Tuning Tips and Modifications:
■ Upgrading the exhaust system can improve performance and enhance the bike's sound.
■ Installing a high-flow air intake can improve airflow and engine performance.
■ Fine-tuning the fuel injection or carburetor jetting can optimize fuel-air mixture for specific riding conditions.
■ Adding aftermarket suspension components can enhance ride comfort and handling.
■ Upgrading the lighting system with LED options can improve visibility and safety.
■ Installing a performance camshaft or upgrading the cylinder heads can increase power and torque.
■ Customizing the paint, seat, and other aesthetic elements can personalize the bike's appearance.
Accessories, Attachments, and Aftermarket Options:
+ Detachable or fixed-mounted tour-pak trunks
+ Windshields and fairings in various heights and styles
+ Saddlebags and luggage options
+ Upgraded audio systems and speakers
+ Engine performance upgrades, such as big bore kits or camshaft upgrades
+ Upgraded handlebars and controls for enhanced comfort and ergonomics
+ Custom wheels and tires for a unique look
+ Chrome accessories, such as engine covers and trim pieces
+ Upgraded seat options for improved comfort during long rides
+ Highway pegs and rider footboard options for added comfort on extended trips.
Owner Reviews and Opinions:
☺ Strengths: Comfortable ride, long-distance capabilities, iconic Harley-Davidson styling, ample storage capacity.
☻ Weaknesses: Heavyweight can be challenging in tight maneuvering situations, limited ground clearance.
Repairs Needing Frequent Attention:
→ Regular oil and filter changes
→ Drive belt adjustments or replacements
→ Brake pad replacements or adjustments
→ Electrical system troubleshooting and repairs
→ Tire replacements or repairs
→ Suspension component maintenance or replacements
→ Charging system maintenance or repairs
Parts That Often Break:
→ Brake pads
→ Spark plugs
→ Drive belts
→ Batteries
→ Electrical connectors
Click the green button to instantly access and download the comprehensive Harley-Davidson shop manual for troubleshooting and repairs. Upon completing your payment, you'll gain immediate access to the official Harley-Davidson OEM shop manual and parts list. Your download link will be displayed on the checkout page, and we'll promptly email you the payment and download information for your convenience.
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