Ski-Doo ZX Series, Grand Touring, Legend, MX Z, Summit, Skandic Sport Snowmobile 2003 - Comprehensive Shop Manual
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Sample pages from the Ski-Doo ZX Series, Grand Touring, Legend, MX Z, Summit, Skandic Sport Snowmobile 2003 - Comprehensive Shop Manual manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 29281 / Nancy Owens
- File Size:
- 23.10 MB
- File Type:
- Language:
- English
- Pages:
- 407
- Printable:
- Yes
- Estimated Download Time:
- 0.47 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Snowmobile
- Brand:
- Ski-Doo
- Reviewed and Approved:
- Jan 1, 2026
Ski-Doo Models and Parts Covered in this Snowmobile Manual
- Bombardier Ski-Doo ZX Series (2003)
- Bombardier Ski-Doo ZX SERIES (2003)
- Ski-Doo Grand Touring Fan 380F (R) (2003)
- Ski-Doo Grand Touring Fan 550F (R) (2003)
- Ski-Doo Grand Touring SE 600 (R) (2003)
- Ski-Doo Grand Touring SE 700 (R) (2003)
- Ski-Doo Grand Touring Sport 500 (R) (2003)
- Ski-Doo Grand Touring Sport 600 (R) (2003)
- Ski-Doo Grand Touring Sport 700 (R) (2003)
- Ski-Doo Legend Fan 380F (R) (2003)
- Ski-Doo Legend Fan 550F (R) (2003)
- Ski-Doo Legend SE 600 (R) (2003)
- Ski-Doo Legend SE 700 (R) (2003)
- Ski-Doo Legend Sport 500 (R) (2003)
- Ski-Doo Legend Sport 600 (R) (2003)
- Ski-Doo Legend Sport 700 (R) (2003)
- Ski-Doo MX Z Adrenaline 500 (2003)
- Ski-Doo MX Z Adrenaline 500 (R) (2003)
- Ski-Doo MX Z Adrenaline 600 HO (2003)
- Ski-Doo MX Z Adrenaline 600 HO (R) (2003)
- Ski-Doo MX Z Adrenaline 700 (2003)
- Ski-Doo MX Z Adrenaline 700 R (2003)
- Ski-Doo MX Z Adrenaline 800 (2003)
- Ski-Doo MX Z Adrenaline 800 (R) (2003)
- Ski-Doo MX Z Fan 380F (R) (2003)
- Ski-Doo MX Z Fan 550F (R) (2003)
- Ski-Doo MX Z Renegade 600 HO (2003)
- Ski-Doo MX Z Renegade 600 HO (R) (2003)
- Ski-Doo MX Z Renegade 800 (2003)
- Ski-Doo MX Z Renegade 800 (R) (2003)
- Ski-Doo MX Z Trail 500 (2003)
- Ski-Doo MX Z Trail 500 (R) (2003)
- Ski-Doo MX Z Trail 600 (2003)
- Ski-Doo MX Z Trail 600 (R) (2003)
- Ski-Doo Skandic Sport 500F (R) (2003)
- Ski-Doo Summit Adrenaline 600 HO (2003)
- Ski-Doo Summit Adrenaline 600 HO (R) (2003)
- Ski-Doo Summit Adrenaline 700 (2003)
- Ski-Doo Summit Adrenaline 700 (R) (2003)
- Ski-Doo Summit Adrenaline 800 HO (2003)
- Ski-Doo Summit Adrenaline 800 HO (R) (2003)
- Ski-Doo Summit Fan 550F (R) (2003)
- Ski-Doo Summit Highmark 700 (2003)
- Ski-Doo Summit Highmark 700 (R) (2003)
- Ski-Doo Summit Highmark 800 HO (2003)
- Ski-Doo Summit Highmark 800 HO (R) (2003)
- Ski-Doo Summit Highmark X 800 HO (2003)
- Ski-Doo Summit Highmark X 800 HO (R) (2003)
- Ski-Doo Summit Highmark Xtreme 800 HO (R) (2003)
- Ski-Doo Summit X 700 (R) (2003)
- Ski-Doo Summit X 800 HO (2003)
- Ski-Doo Summit X 800 HO (R) (2003)
Complete Manual Information
Bombardier Ski-Doo ZX Series Shop Manual - 2003
This factory-issued publication provides authoritative repair protocols and technical architecture for the 2003 ZX Series snowmobile fleet. It integrates critical procedures for both axial fan-cooled and liquid-cooled engine variants, featuring a vital requirement for the application of Isoflex grease (P/N 293 550 021) to specific crankshaft bearings to ensure long-term engine uptime.
Technical Applicability & Model Architecture
ZX Series Chassis Configuration
- Grand Touring Series: Fan 380F/550F, Sport 500/600/700, SE 600/700
- Legend Series: Fan 380F/550F, Sport 500/600/700, SE 600/700
- MX Z Series: Fan 380F/550F, Trail 500/600, Adrenaline 500/600HO/700/800, Renegade 600HO/800
- Summit Series: Fan 550F, Adrenaline 600HO/700/800HO, Highmark 700/800HO, Highmark X/Xtreme
- Skandic Series: Sport 500F
Engine Variant Mapping
- Rotax Axial Fan Cooled: 377, 503, 552 engine types
- Rotax Liquid Cooled: 493, 593, 593 HO, 693, 793, 793 HO engine types
Operational Investment & Safety Benchmarks
- Factory-calibrated troubleshooting flow charts reduce diagnostic lead times and prevent unnecessary component replacement.
- Precise torque profiles for all critical fasteners mitigate the risk of mechanical failure during high-load operation.
- Correct identification of specialized service tools ensures maintenance is performed to OEM precision standards.
Document Metadata
- Print Number: 484 200 042
- Pages: 402
- Format: Digital PDF
Technical Depth & Factory Benchmarks
Precision Calibration Data Engine assembly requires strict adherence to the 10-minute window for crankcase sealing and torquing to prevent premature gasket dry-out. The manual specifies a mandatory 1.0 mm (0.040 in) gap between plain oil seals and bearings to facilitate adequate lubrication flow.
Visual Navigation Aids This document utilizes high-resolution exploded views indexed to specific maintenance procedures, including specialized diagrams for the SC-10, SC-10 III, and Mountain suspension geometries.
Table of Contents
- 01 Service Tools and Service Products
- 02 Maintenance
- 03 Troubleshooting
- 04 Engine
- 05 Transmission
- 06 Electrical
- 07 Rear Suspension
- 08 Steering/Front Suspension
- 09 Body/Frame
- 10 Technical Data
- 11 Wiring Diagrams
Operational Limits & Specifications
Torque Sequences & Fastener Standards
- Cylinder Head Nuts (377/503/552): 22 N•m (16 lbf•ft)
- Cylinder Head Screws (Liquid Cooled): 29 N•m (21 lbf•ft)
- Upper Sprocket Castellated Nut: 45 to 75 N•m (33 to 55 lbf•ft)
- Driven Pulley Retaining Screw: 22 N•m (16 lbf•ft)
Fluid Specifications & Capacities
- Chaincase Lubricant: 250 mL (8.5 U.S. oz) Synthetic Chaincase Oil (P/N 413 803 300)
- Brake System: SRF (DOT 4) or GTLMA (DOT 4) Fluid
- Engine Assembly Lubricant: Isoflex Grease (P/N 293 550 021) for designated crankshaft bearings
Download Instructions for Ski-Doo Snowmobile Manual
Frequently Asked Questions - Ski-Doo Snowmobile Manual
Is this manual suitable for beginners?
Yes, this Ski-Doo manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Snowmobile maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (23.10 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Ski-Doo Snowmobile manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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