2005 Harley-Davidson Softail FLST, FXST Models Service Manual

2005 Harley-Davidson Softail Technical Guide detailing maintenance, troubleshooting, and specifications. Includes procedures for engine, chassis, and electrical systems. Part No. 99482-05.

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Document Details

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Document Number / Seller:
29393 / Jerry Lewis
File Size:
48.39 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Nov 22, 2025

Models Covered & Key Technical Specifications

Authoritative Procedure Hydraulic Manual: Harley-Davidson FXST, FXSTB, FXSTS, FXSTD, FLSTC, FLSTF, FLSTN, FLSTSC (2005) Technical-Guide Original Library | Package.

  • Factory Amperage Specs: Requirements.
  • Essential Thermal Envelope: Threshold.
  • Key Production Rate: Mapping.
  • Primary Imaging Specs: Configuration.
  • General Fluid Capacity: Benchmarks.
  • Approved Output Rating: Range.

Professional Workshop Service Manual & Technical Specifications

2005 Harley-Davidson Softail Models Service Manual: Comprehensive Coverage

Component-Focus: Engine // Diagnostic-Area: Chassis / Electrical Logic // Component-Focus: Motorcycle.

Component Value Context
Engine Oil and Filter 4 qt. (3.8 L) Quick Reference Maintenance
Primary Chain Tension 5/8-7/8 in. (15.9-22.2 mm) Deflection with hot engine
Drive Belt Deflection 1/4-5/16 in. (6.4-7.9 mm) Motorcycle on jiffy stand
Brake Fluid Level 1/8 in. (3.2 mm) from the top Master cylinder reservoir
Spark Plug Gap 0.038-0.043 in. (0.97-1.09 mm) Wire-type feeler gauge
Idle Speed 950-1050 RPM Carburetor settings

Factory procedures are documented for engine, chassis, and electrical systems. The manual details comprehensive specifications, torque values, and diagnostic procedures. It also covers maintenance schedules and troubleshooting common issues. The manual includes a table of contents for easy navigation through all documented systems and procedures.

The engine section documents lubrication, oil flow, and component specifications.

The troubleshooting chapter addresses common issues related to starting, running, and electrical systems.

Cooling system maintenance is addressed in the engine section.

Testing requirements are specified for various components including brakes and ignition systems.

Clearance measurements are addressed for critical fasteners and engine components.

This manual documents torque specifications for engine and chassis components to ensure proper structural alignment prevention.

FAQ

Specify the **applicable** lubrication requirements keyboard_arrow_down

26 oz. (768.9 ml) of primary chaincase lubricant is required for proper operation. This is the recommended amount to ensure correct lubrication and prevent overfilling.

What is the **exact** testing parameters keyboard_arrow_down

1000 miles (1600 km) is the interval for regular service on items like the primary chaincase lubricant, transmission lubricant, and rear belt/sprockets. Regular checks ensure optimal performance.

Calculate the **specific** diagnostic procedures keyboard_arrow_down

The manual details diagnostic procedures for issues such as "Engine Turns Over But Does Not Start" or "Starts Hard", covering fuel, ignition, and battery checks, which are critical for troubleshooting.

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Reviews (4)

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New
This manual is incredibly detailed and easy to follow. The download process was smooth, and I received the link almost instantly. Highly recommend!
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New
The electrical diagnostics section saved me a lot of time troubleshooting issues. The support team was quick to respond to my questions. Very satisfied!
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New
This service manual covers everything you need for your Softail. Downloading was a breeze, and the instructions are clear. Worth every penny!
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New
Overall, a solid manual for basic maintenance. The download email was prompt, and customer service was very helpful. Just wish there were more advanced repair tips!