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1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual

1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual Preview image 1
1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual Preview image 1
1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual Preview image 2
1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual Preview image 3
1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual Preview image 4
1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual Preview image 5
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  • File Size: 51.10 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 1.05 Minutes
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Models Covered in this Manual

- DT2 (DT-2) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 & 1996 
- DT2.2 (DT-2.2) 1997 
- DT4 (DT-4) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 & 1998 
- DT5Y (DT-5-Y) 1998, 1999, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1999, 2000, 2001 & 2002 
- DT6 ( DT-6) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997 
- DT8 (DT-8) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997 
- DT9.9 ( DT-9.9) 1988 thru 1997 
- DT15 (DT-15) 1988-1989 
- DT20 (DT-20) 1988 
- DT25 (DT-25) 1990-1991 
- DT30 (DT-30) 1989-1997 
- DT35 (DT-35) 1988-1997 
- DT40 (DT-40) 1988-1998 
- DT55 (DT-55) 1988-1997 
- DT65 (DT-65) 1988-1997 
- DT75 (DT-75) 1988-1997 
- DT85 (DT-85) 1988-2000 
- DT90 (DT-90) 1989-1997 
- DT100 (DT-100) 1989-1996 & 1996-2001 EFI 
- DT140 (DT-140) 1988-1996 & 1996-2001 EFI 
- DT150 (150) 1988-1994 & 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 & 2003 EFI 
- DT175 (175) 1988-1992 
- DT200 (200) 1988-1992 & 1993-2000 EFI 
- DT225 (225) 1990-2003
  • 1999+ Models
    • DT 2, DT 2.2, DT 3.5, DT 4, DT 5, DT 6, DT 8, DT 9.9, DT 15, DT 16, DT 20, DT 25, DT 30, DT 40, DT 55, DT 65, DT 75, DT 85, DT 90, DT 115, DT 140, DT 150, DT 175, DT 200, and DT 225.
    • Horsepower: 2 hp, 2.2 hp, 4 hp, 5 hp, 6 hp, 8 hp, 9.9 hp, 15 hp, 20 hp, 25 hp, 30 hp, 35 hp, 40 hp, 55 hp, 65 hp, 75 hp, 85 hp, DT-90 hp, 100 hp, 140 hp, 150 hp, 175 hp, 200 hp, 225 hp

Product Information

Table of Contents

General Information and Boating Safety

  1. How to use this manual
    • Maintenance
    • Adjusting
  2. Boating Safety
    • Rules
    • Regulations

Tools and Equipment

  1. Tools and Equipment
    • Special tools
    • Standard tools
  2. Fasteners, Measurements, and Conversions
    • Fastener guide
    • Measurement conversions

Maintenance

  1. Engine Maintenance
    • Routine checks
    • Troubleshooting
  2. Storage and Preparation
    • Seasonal storage
    • Pre-season preparation

Fuel System

  1. Fuel and Combustion
    • Fuel types
    • Combustion process
  2. Fuel System Maintenance
    • Carburetor adjustment
    • Fuel pump servicing

Ignition and Electrical Systems

  1. Understanding and Troubleshooting
    • Electrical flow
    • Troubleshooting basics
  2. Ignition System
    • Spark plugs
    • Ignition timing
  3. Electrical System Maintenance
    • Battery care
    • Wiring diagrams

Oil Injection

  1. Oil Injection System
    • Components
    • Maintenance
  2. Troubleshooting Oil Injection
    • Common issues
    • Solutions

Powerhead

  1. Engine Mechanical
    • Powerhead components
    • Reconditioning
  2. Powerhead Overhaul
    • Dismantling
    • Reassembly

Lower Unit

  1. Lower Unit
    • Gear case
    • Propeller shaft
  2. Lower Unit Overhaul
    • Disassembly
    • Inspection

Trim and Tilt

  1. Manual Trim
    • Operation
    • Maintenance
  2. Power Tilt
    • Components
    • Troubleshooting

Remote Control

  1. Control Box
    • Installation
    • Adjustment
  2. Tiller Handle
    • Operation
    • Maintenance

Hand Rewind Starter

  1. Starter Mechanism
    • Components
    • Rewinding

Glossary

  1. Terms and Definitions
    • Common terms
    • Technical definitions

Index

  1. Master Index
    • Topics
    • Page numbers

Supplement

  1. Additional Information
    • Updated procedures
    • New models

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