1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual

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Suzuki 1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual - Technical Specifications

  • File Size: 51.10 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 1.05 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Suzuki
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Suzuki Models and Parts Covered in this Outboard Manual

- DT2 (DT-2) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 & 1996 
- DT2.2 (DT-2.2) 1997 
- DT4 (DT-4) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 & 1998 
- DT5Y (DT-5-Y) 1998, 1999, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1999, 2000, 2001 & 2002 
- DT6 ( DT-6) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997 
- DT8 (DT-8) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997 
- DT9.9 ( DT-9.9) 1988 thru 1997 
- DT15 (DT-15) 1988-1989 
- DT20 (DT-20) 1988 
- DT25 (DT-25) 1990-1991 
- DT30 (DT-30) 1989-1997 
- DT35 (DT-35) 1988-1997 
- DT40 (DT-40) 1988-1998 
- DT55 (DT-55) 1988-1997 
- DT65 (DT-65) 1988-1997 
- DT75 (DT-75) 1988-1997 
- DT85 (DT-85) 1988-2000 
- DT90 (DT-90) 1989-1997 
- DT100 (DT-100) 1989-1996 & 1996-2001 EFI 
- DT140 (DT-140) 1988-1996 & 1996-2001 EFI 
- DT150 (150) 1988-1994 & 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 & 2003 EFI 
- DT175 (175) 1988-1992 
- DT200 (200) 1988-1992 & 1993-2000 EFI 
- DT225 (225) 1990-2003 
  • 1999+ Models
    • DT 2, DT 2.2, DT 3.5, DT 4, DT 5, DT 6, DT 8, DT 9.9, DT 15, DT 16, DT 20, DT 25, DT 30, DT 40, DT 55, DT 65, DT 75, DT 85, DT 90, DT 115, DT 140, DT 150, DT 175, DT 200, and DT 225.
    • Horsepower: 2 hp, 2.2 hp, 4 hp, 5 hp, 6 hp, 8 hp, 9.9 hp, 15 hp, 20 hp, 25 hp, 30 hp, 35 hp, 40 hp, 55 hp, 65 hp, 75 hp, 85 hp, DT-90 hp, 100 hp, 140 hp, 150 hp, 175 hp, 200 hp, 225 hp

Suzuki 1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual - Complete Manual Information

Table of Contents

General Information and Boating Safety

  1. How to use this manual
    • Maintenance
    • Adjusting
  2. Boating Safety
    • Rules
    • Regulations

Tools and Equipment

  1. Tools and Equipment
    • Special tools
    • Standard tools
  2. Fasteners, Measurements, and Conversions
    • Fastener guide
    • Measurement conversions

Maintenance

  1. Engine Maintenance
    • Routine checks
    • Troubleshooting
  2. Storage and Preparation
    • Seasonal storage
    • Pre-season preparation

Fuel System

  1. Fuel and Combustion
    • Fuel types
    • Combustion process
  2. Fuel System Maintenance
    • Carburetor adjustment
    • Fuel pump servicing

Ignition and Electrical Systems

  1. Understanding and Troubleshooting
    • Electrical flow
    • Troubleshooting basics
  2. Ignition System
    • Spark plugs
    • Ignition timing
  3. Electrical System Maintenance
    • Battery care
    • Wiring diagrams

Oil Injection

  1. Oil Injection System
    • Components
    • Maintenance
  2. Troubleshooting Oil Injection
    • Common issues
    • Solutions

Powerhead

  1. Engine Mechanical
    • Powerhead components
    • Reconditioning
  2. Powerhead Overhaul
    • Dismantling
    • Reassembly

Lower Unit

  1. Lower Unit
    • Gear case
    • Propeller shaft
  2. Lower Unit Overhaul
    • Disassembly
    • Inspection

Trim and Tilt

  1. Manual Trim
    • Operation
    • Maintenance
  2. Power Tilt
    • Components
    • Troubleshooting

Remote Control

  1. Control Box
    • Installation
    • Adjustment
  2. Tiller Handle
    • Operation
    • Maintenance

Hand Rewind Starter

  1. Starter Mechanism
    • Components
    • Rewinding

Glossary

  1. Terms and Definitions
    • Common terms
    • Technical definitions

Index

  1. Master Index
    • Topics
    • Page numbers

Supplement

  1. Additional Information
    • Updated procedures
    • New models

The price of this manual, handbooks, and repair guides are not set by our marketplace, but by the seller of the manuals themself,

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Frequently Asked Questions - Suzuki Outboard Manual

What does this Suzuki manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1988-2003 Suzuki DT 2hp-225hp outboard motor workshop service manual. It includes information for the following models: - DT2 (DT-2) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 & 1996 - DT2.2 (DT-2.2) 1997 - DT4 (DT-4) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 & 1998 - DT5Y (DT-5-Y) 1998, 1999, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1999, 2000, 2001 & 2002 - DT6 ( DT-6) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997 - DT8 (DT-8) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997 - DT9.9 ( DT-9.9) 1988 thru 1997 - DT15 (DT-15) 1988-1989 - DT20 (DT-20) 1988 - DT25 (DT-25) 1990-1991 - DT30 (DT-30) 1989-1997 - DT35 (DT-35) 1988-1997 - DT40 (DT-40) 1988-1998 - DT55 (DT-55) 1988-1997 - DT65 (DT-65) 1988-1997 - DT75 (DT-75) 1988-1997 - DT85 (DT-85) 1988-2000 - DT90 (DT-90) 1989-1997 - DT100 (DT-100) 1989-1996 & 1996-2001 EFI - DT140 (DT-140) 1988-1996 & 1996-2001 EFI - DT150 (150) 1988-1994 & 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 & 2003 EFI - DT175 (175) 1988-1992 - DT200 (200) 1988-1992 & 1993-2000 EFI - DT225 (225) 1990-2003 - 1999+ Models - DT 2, DT 2.2, DT 3.5, DT 4, DT 5, DT 6, DT 8, DT 9.9, DT 15, DT 16, DT 20, DT 25, DT 30, DT 40, DT 55, DT 65, DT 75, DT 85, DT 90, DT 115, DT 140, DT 150, DT 175, DT 200, and DT 225. - Horsepower: 2 hp, 2.2 hp, 4 hp, 5 hp, 6 hp, 8 hp, 9.9 hp, 15 hp, 20 hp, 25 hp, 30 hp, 35 hp, 40 hp, 55 hp, 65 hp, 75 hp, 85 hp, DT-90 hp, 100 hp, 140 hp, 150 hp, 175 hp, 200 hp, 225 hp.

Is this manual suitable for beginners?

Yes, this Suzuki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (51.10 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Suzuki Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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The download was smooth and quick. Great service from support when I had questions. This manual covers everything you need!
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I love how detailed the maintenance tips are. The download process was seamless. Excellent investment!
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Mark S.says...
This manual has been a lifesaver for my 15hp Suzuki. The troubleshooting section is incredibly detailed. Highly recommend!
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Had a minor issue with the download link, but customer service responded in no time. The manual itself is very thorough!