2005-2012 Honda FourTrax Foreman Rubicon 500 Service Manual

Covers TRX500FA, TRX500FGA, TRX500FPA models with complete procedures for engine, transmission, suspension, and brake service. Includes detailed specifications and torque values for all components.

4.7starstarstarstarstar_half(3)
visibility Preview Available
Honda 2005-2012 Honda FourTrax Foreman Rubicon 500 Service Manual manual page preview - page 1 of 601

Sample pages from the 2005-2012 Honda FourTrax Foreman Rubicon 500 Service Manual manual

Honda 2005-2012 Honda FourTrax Foreman Rubicon 500 Service Manual manual preview page 1 - thumbnail
Honda 2005-2012 Honda FourTrax Foreman Rubicon 500 Service Manual manual preview page 3 - thumbnail
Honda 2005-2012 Honda FourTrax Foreman Rubicon 500 Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages
$17.44 (incl. VAT) Original OEM Factory Manuals & Data Instant Download / No Shipping Fees
6 copies sold
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal
Technical Safety Notice
keyboard_arrow_down

This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Honda Models Covered & Key Technical Specifications

Models: Honda FourTrax Foreman Rubicon 500 TRX500FA, TRX500FGA, TRX500FPA
Sub-models / Variants: 4WD Automatic transmission, GPScape, Electric Power Steering (EPS)
Build Years: 2005–2012
Technical Data:

  • Engine displacement: 499 cm³ (30.4 cu-in)
  • Engine configuration: Single cylinder, longitudinally installed, OHV
  • Curb weight: 287 kg (633 lbs) base, 294 kg (648 lbs) with EPS
  • Transmission type: HONDAMATIC (automatic, non-stage speed) with sub-transmission
  • Valve clearance (intake): 0.15 mm (0.006 in)
  • Valve clearance (exhaust): 0.23 mm (0.009 in)
  • Fuel tank capacity: 15.8 liters (4.17 US gal) for 2005–2007, 15.0 liters (3.96 US gal) after 2007
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
24916 / Daniel Hicks
File Size:
81.66 MB
File Type:
PDF
Language:
English
Pages:
601
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 15, 2026

Honda Manual Features & Content Preview

Honda FourTrax Foreman Rubicon 500: Technical Documentation

  • Covers 2005–2012 Honda FourTrax Foreman Rubicon 500 TRX500FA, TRX500FGA, and TRX500FPA models with 4WD, GPScape, and EPS configurations
  • Official Honda factory service publication, including comprehensive technical data and system assembly guides
  • Contains 47 detailed exploded-view diagrams and 39 electrical circuit routing illustrations
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Page spreads stay legible when printed at original size
  • This official reference provides the exact engineering specifications and maintenance intervals for the 2005–2012 TRX500 series, including the transition to post-2007 fuel system and EPS component updates

Coverage and System Walkthrough

The 2005–2012 Honda FourTrax Foreman Rubicon 500 workshop manual contains detailed sections covering the entire vehicle architecture. Primary chapters include general information and service rules, body panel and exhaust system removal, comprehensive engine maintenance, lubrication and cooling systems, and fuel system specifications. Detailed electrical system data includes battery, charging, ignition, electric starter, lighting, meter, and EPS components, alongside wiring diagrams and troubleshooting flowcharts.

Specification Highlights

The engine dry weight is specified at 62.9 kg (138.7 lbs) in the Honda FourTrax Foreman Rubicon 500 service manual assembly configuration. Valve clearance for the intake is listed at 0.15 mm in the cylinder head specification table. Maximum torque for the centrifugal clutch lock nut is 118 N·m (12.0 kgf·m, 87 lbf·ft) as documented in the maintenance data. Engine oil capacity is specified at 4.4 liters after draining. This 601-page Honda OEM service manual covers the 2005–2012 TRX500 series, providing engine, chassis, electrical, and drivetrain specifications for the TRX500FA, FGA, and FPA builds.

Document Reference: Original OEM manufacturer publication

Manual FAQ, Purchase & Download Details

Are tightening specification tables for engine and frame components included in the document? keyboard_arrow_down

Manual includes dedicated tables that list standard torque values and specific torque benchmarks for engine and frame fasteners. These reference tables provide technical data organized by fastener type and diameter for the covered models.

Does this manual contain information regarding the TRX500FA, TRX500FGA, and TRX500FPA model variants? keyboard_arrow_down

Document provides a model identification section that references the TRX500FA, TRX500FGA, and TRX500FPA as covered machine types.

Can I find electrical system information such as wiring diagrams, harness routing, and connector references in the manual? keyboard_arrow_down

Manual features comprehensive sections dedicated to the electrical system, including detailed wiring diagrams and cable harness routing illustrations. These sections also provide specifications for the battery, charging system, and ignition components. You can reference these technical artifacts to locate electrical connections and system layouts as presented in the document.

Is the manual provided in PDF format with a total of 601 pages? keyboard_arrow_down

Product is a 601-page digital service manual delivered in PDF format.

What kind of visual aids or component breakdown diagrams are available for the engine and chassis assemblies? keyboard_arrow_down

Document contains assembly illustrations and system diagrams to show the internal layout of major components like the engine and transmission. These exploded views and system illustrations provide a detailed visual reference for the various parts and systems described throughout the chapters.

Customer Reviews

Read what our customers say about this Honda ATV manual and share your own experience.