1995-1996 Arctic Cat Tigershark Montego, Monte Carlo & Daytona Service Manual

Diagnostics, removal sequences, and maintenance for Montego, Monte Carlo, and Daytona models: engine, fuel system, jet pump, electrical, steering, and hull. Part numbers listed.

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Document Details

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Document Number / Seller:
29475 / Kevin Johnson
File Size:
72.77 MB
File Type:
PDF
Language:
English
Pages:
461
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Nov 10, 2025

Models Covered & Key Technical Specifications

Consolidated Service Assembly Manual: Personal Watercraft (PWC) Official Arctic Cat Tigershark Service Training: Montego, Montego Deluxe, Monte Carlo & Daytona Models (1995-1996) Chassis-Documentation Arctic Cat Tigershark (1995-1996) (PJ640-AC) | Service Training Suite.

  • System Capacity Limits: 120 mph establishes the maximum operational speed for the Montego models.
  • Core Play Limits: For optimal operation, 0.10 mm defines the maximum allowable cylinder runout.
  • Specific Current Rating: For standard operation, 3 Amp denotes the bilge pump current draw.
  • Critical Speed Rating: The engine can reach up to 6700 RPM at full-throttle, optimizing performance.
  • Universal Shipping Weight: The hull assembly weighs 218 kg (480 lb) for the Monte Carlo.
  • Calibrated System Volume: The engine requires 50.1 plus oil for proper lubrication.

Professional Workshop Service Manual & Technical Specifications

Consolidated Service Assembly Manual: Personal Watercraft (PWC) Official Arctic Cat Tigershark Service Training: Montego, Montego Deluxe, Monte Carlo & Daytona Models (1995-1996) Chassis-Documentation

Diagnostic-Area: 1995-1996 Arctic Cat Tigershark Montego, Monte Carlo & Daytona // Operational-Scope: Personal Watercraft (PWC) / Engine Logic // Model-Specs: PJ640-AC, Montego, Monte Carlo, Daytona

Document Overview

Identifier System-Path Framework
Engine Specifications Complete Engine Specs Primary Component Data
Fuel System Procedures Carburetor and Fuel Pump System Flow Diagrams
Electrical System Schematics Wiring Diagrams Component Testing Data
Steering and Hull Assembly and Alignment Hull Construction Details
Troubleshooting Guide Common Issues and Solutions Diagnostic Flowcharts

The documentation is partitioned into sections covering general information, engine, fuel system, jet pump, electrical system, steering and hull, and troubleshooting. It includes detailed procedures, specifications, and diagrams for servicing the 1995-1996 Arctic Cat Tigershark models.

Transmission service information covers

This manual provides in-depth coverage of engine specifications, including displacement, bore and stroke, compression ratio, and critical component measurements. It also details break-in procedures, recommended gasoline and oil, and genuine parts.

HVAC system procedures are included for

Information on the fuel system is comprehensive, detailing carburetor specifications, pre-maintenance checks, and fuel pump service. Procedures for testing fuel system components and fuel tank servicing are also included.

Torque specifications are documented for

The jet pump section details its components, including bearings/driveshaft, ride plate/inlet grate, and housing. It provides procedures for cleaning, inspecting, and replacing parts, along with specific measurements for impeller/wear ring clearance.

Parts identification is covered for

The electrical system section covers resistance test specifications, component testing for ignition coil, CDI unit, solenoid, starter system, and various switches. Wiring diagrams for Montego/Monte Carlo and Montego Deluxe models are included.

Removal procedures are documented for

Service procedures for the steering and hull components are outlined, including adjusting handlebars, steering cable alignment, steering adjustment, steering post, hull/body, seat, grab bar, and molding. Diagrams and instructions are provided for each procedure.

The manual documents torque specifications for engine components to ensure proper axial load stability and prevent damage during assembly or disassembly.

FAQ

Identify the **correct** service interval parameters? keyboard_arrow_down

1500 RPM is the idle RPM specified for the Montego models.

What procedures **documented** system architecture? keyboard_arrow_down

461 pages detail the engine, fuel system, jet pump, electrical system, steering and hull, and troubleshooting sections.

Determine the **precise** tool requirements? keyboard_arrow_down

A 17 mm open-end wrench is required for removing the drive coupler, along with a 30 mm socket (p/n 0644-214) and a 21 mm deep socket (p/n 0644-185) for specific assembly tasks.

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Reviews (3)

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This manual has everything I needed to keep my Tigershark running like new. The service bulletins were especially helpful. Downloading was hassle-free, and I appreciated the prompt support!
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This manual is a must-have! It covers everything from carburetor specs to maintenance procedures. The download process was smooth, and I received the link almost instantly. Highly recommend!
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Very detailed and helpful service manual. I found the troubleshooting section particularly useful. Customer support was quick to respond when I had a question about the download. Overall, a great purchase!