Kawasaki ZL900 & ZL1000 Eliminator Motorcycle Repair Manual Supplement 1985-1987

Documents Kawasaki ZL900 & ZL1000 service procedures, including engine top end, fuel system, and electrical system. Publication 99924-1077-51.

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Document Details

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Document Number / Seller:
29509 / Andrew Hicks
File Size:
24.38 MB
File Type:
PDF
Language:
English
Pages:
185
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Dec 28, 2025

Models Covered & Key Technical Specifications

Kawasaki ZL900 & ZL1000 Eliminator Motorcycle Repair Manual Supplement 1985-1987 (99924-1077-51) – Motorcycle Repair Manual Supplement

Documents Kawasaki ZL900 & ZL1000 service procedures | Series Compendium.

  • Verified Travel Rate: 74.7 mm establishes the standard piston stroke range.
  • Engineered Footprint Data: For rear wheel bearing installation, 32 N-m signifies the torque specification.
  • Prescribed Scan Resolution: The ZL900 achieves a tire tread depth of 4.5 mm for optimal grip.
  • Nominal Liquid Volume: The cooling system requires 3.1 L of coolant for proper operation.
  • Defined Power Rating: The ignition coil provides 39 N-m of torque to secure its mounting bolts.
  • General Velocity Specs: The ZL1000 has a maximum horsepower of 80.9 kW, delivering powerful performance.

Professional Workshop Service Manual & Technical Specifications

Kawasaki ZL900 & ZL1000 Eliminator Motorcycle Repair Manual Supplement 1985-1987 Manual: Kawasaki ZL900 & ZL1000 Eliminator Motorcycle Repair Manual Supplement 1985-1987

System-Coverage: Kawasaki ZL900 & ZL1000 Eliminator Motorcycle Repair Manual Supplement 1985-1987 // Reference-Category: Motorcycle / Motorcycle Logic // Technical-Details: Repair Manual Supplement.

Organized into dedicated modules for

Kawasaki ZL900 & ZL1000 Eliminator Motorcycle Repair Manual Supplement 1985-1987 Manual: Kawasaki ZL900 & ZL1000 Eliminator Motorcycle Repair Manual Supplement 1985-1987

This document details the following:

  • Component locations are identified for the fuel system, including carburetors and fuel tank.
  • Service procedures are documented for the engine top end, clutch, and transmission systems.
  • Calibration requirements are specified for the electrical system, including the ignition and lighting circuits.
  • Electrical system documentation covers the charging system, starter system, and fan system wiring.
  • Suspension service documentation covers front fork and rear shock absorber adjustments and replacement.
Assessment-Element Diagnostic-Logic Calibration-Spec
General Information Model Identification Specifications
Fuel System Carburetor Specifications Fuel Level & Float Height
Cooling System Coolant Specifications Total Amount
Engine Top End Valve Specifications Cam Height
Clutch Clutch Specifications Spring Free Play
Crankshaft/Transmission Gear Ratios Transmission Lubrication
Suspension Front Fork Specifications Oil Capacity
Electrical System Switch & Sensor Specifications Battery Specs

This manual documents torque specifications for various fasteners to ensure proper fastener fatigue prevention.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.05 - 0.25 mm is the standard spring plate/pusher clearance for the clutch.

Specify the **standard** torque specifications. keyboard_arrow_down

5.9 N-m (0.60 kg-m, 52 in-lb) is the torque specification for the front brake caliper mounting bolts.

What is the **necessary** safety precautions? keyboard_arrow_down

Before servicing, ensure the fuel tank is empty to prevent fire hazards.

Calculate the **recommended** lubrication requirements. keyboard_arrow_down

220 mL of API GL-5 hypoid gear oil is the standard capacity for the final gear case.

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Reviews (2)

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New
I found this manual to be very informative and well-structured. The periodic maintenance chart is particularly useful. I had no issues with the download, and the customer service was quick to assist me with my inquiries. A solid manual for any ZL900 or ZL1000 owner!
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New
This service manual supplement is a lifesaver! The detailed charts and visual aids made my maintenance tasks much easier. Plus, the download process was seamless, and the support team was incredibly responsive when I had a question. Highly recommend!