Kawasaki ZL900 & ZL1000 Eliminator Motorcycle Repair Manual Supplement 1985-1987
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Models Covered & Key Technical Specifications
- Kawasaki ZL900 (1985–1986)
- Kawasaki ZL1000 (1987)
- Kawasaki Eliminator (1985–1987)
- Kawasaki ZL900-A1 (1985)
- Kawasaki ZL900-A2 (1986)
- Kawasaki ZL1000-A1 (1987)
Professional Workshop Service Manual & Technical Specifications
Kawasaki ZL900 & ZL1000 Eliminator Motorcycle Service Manual Supplement
Master the maintenance and repair of your high-performance cruiser with this definitive Service Manual Supplement. Specifically engineered for the Kawasaki ZL900 and ZL1000 Eliminator series from 1985 to 1987, this technical guide is the essential companion to the ZX900 base manual. It focuses exclusively on the unique systems that set the Eliminator apart from its sportbike cousins, providing the precision data required for professional-grade results.
High-Performance Technical Insights
The Kawasaki ZL series combines a sport-derived DOHC 4-cylinder engine with a specialized shaft drive system. This manual provides deep-dive specifications for these unique components, ensuring you have the exact torque values and measurements that are not found in generic repair books.
Comprehensive Model Coverage:
- Kawasaki ZL900 (1985–1986)
- Kawasaki ZL1000 (1987)
- Kawasaki Eliminator (1985–1987)
- Kawasaki ZL900-A1 (1985)
- Kawasaki ZL900-A2 (1986)
- Kawasaki ZL1000-A1 (1987)
Identification by Serial Numbers:
To ensure you are using the correct data for your specific machine, this manual includes official engine and frame number ranges:
- ZL900-A1 (1985): Frame ZL900A-000001 / Engine ZL900AE000001
- ZL900-A2 (1986): Frame ZL900A-008001 / Engine ZL900AE008001
- ZL1000-A1 (1987): Frame ZL1000A-000001 / Engine ZL1000AE000001
Exclusive Technical Data & Features:
- Engine & Carburetion: Detailed Keihin CVK32 x4 carburetor specs, including a 125 main jet, 35 pilot jet, and precise fuel level settings of -0.5 mm for optimal throttle response.
- Advanced Cooling System: Complete breakdown of the pressurized forced circulation system, including fan switch operating temperatures (97°C and 110°C) and water temperature switch specs (120°C).
- Precision Drive Train: In-depth service procedures for the 6-speed constant mesh transmission and the complex shaft final drive system using API GL-5 hypoid gear oil.
- Suspension Mastery: Technical data for the air-adjustable (pneumatic) telescopic forks and rear shock absorbers, including fork oil capacity (276 mL) and air pressure adjustment ranges.
- Braking Excellence: Service limits for the dual front and single rear disc brakes, including the critical 1 mm pad lining wear limit.
Visual Service Aids
This supplement is packed with professional exploded-view illustrations that act as a visual roadmap for your motorcycle. Every major assembly—from the cylinder head to the final gear case—is displayed with clear callouts for tightening torques (e.g., 51 N-m for cylinder head bolts) and the required application of locking agents or liquid gaskets.
Maintenance Value:
- Periodic Maintenance Chart: Follow the factory-recommended schedule for valve clearance checks, spark plug gaps, and oil changes to preserve engine longevity.
- Cylinder & Head Data: Specific measurements for valve spring free length (Inner: 37.2 mm, Outer: 42.0 mm) and cam height (35.243-35.385 mm).
- Electrical Schematics: Identification of two-color wiring systems and terminal connections for the transistorized ignition and charging systems.
Whether you are performing a seasonal oil change or a full engine removal and installation, this manual provides the clarity and specific data needed to maintain the "Eliminator" legacy. Perfect for the dedicated home mechanic and the professional technician alike, it ensures your machine remains a ruler of the road.
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