1998 Arctic Cat Tigershark TS 640 / TS 770 / TS 1000 PWC Service Manual

Technician-level documentation for the 1998 Arctic Cat Tigershark PWC series. Covers engine, fuel system, jet pump, electrical, and steering.

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Document Details

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Document Number / Seller:
29510 / Richard White
File Size:
56.66 MB
File Type:
PDF
Language:
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Mar 24, 2025

Models Covered & Key Technical Specifications

Arctic Cat Tigershark TS 640, TS 770, TS 1000 (1998) Service Manual: Complete Personal Watercraft Service & Repair Guide

| Arctic Cat Tigershark TS 640, TS 770, TS 1000 (1998) Service Manual | Reference Archive Design Category: PWC Specifications: 184 kg (405 lb) for TS 640, increasing for other models, establishes the baseline dry weight range. Nominal Category: Engine Displacement: 639 cc (39 cu in.) for the TS 640, defining the base engine displacement. Calibrated Category: Ignition Timing: BTDC @ 3200 RPM provides the correct ignition timing specification. Documented Category: Battery Voltage: 12V/14 Amp/Hour is the standard electrical system power source. Principal Category: Jet Pump Type: Jumbo Jet with Molded Intake is the standard jet pump configuration. Key Category: Steering Nozzle: The steering system is designed for precise directional control.

Professional Workshop Service Manual & Technical Specifications

Arctic Cat Tigershark TS 640, TS 770, TS 1000 (1998) Service Manual: Complete Personal Watercraft Service & Repair Guide

Assembly-Group: 1998 Arctic Cat Tigershark Manual | Maintenance-Category: Personal Watercraft (PWC) / Engine Logic | Assembly-Group: Complete Service & Repair Guide

When the engine is overhauled, the first tankful of fuel must be pre-mixed at a 50:1 ratio in conjunction with the oil-injection system and all break-in procedures must be followed.

TABLE OF CONTENTS

  • General Information
  • Engine
  • Fuel System
  • Jet Pump
  • Electrical System
  • Steering and Hull
  • Troubleshooting
  • Aids for Maintenance

This manual provides comprehensive information on the service, maintenance, and troubleshooting for the 1998 Tigershark Personal Watercraft. It is divided into logical sections covering specific components and systems, including detailed procedures for assembly, disassembly, and inspection. The document emphasizes safety with clear warnings and cautions throughout. It also details specifications for various models, including TS 640, TS 770, and TS 1000, covering engine, fuel, electrical, and hull aspects. Additionally, it outlines procedures for preparation for storage, servicing submerged watercraft, and troubleshooting common issues. The manual includes diagrams and references essential part numbers, like PN 0636-594 for Arctic Cat Silicone Spray, ensuring proper repair and maintenance.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.120-0.160 mm (0.005-0.006 in.) Piston Skirt/Cylinder Clearance Range is specified for the TS 640 model.

Specify the **standard** torque specifications. keyboard_arrow_down

29-43 ft-lb (4-5.8 kg-m) is the torque specification for mounting cap screws when installing the engine mounting plate on the engine.

What is the **necessary** safety precautions? keyboard_arrow_down

Always wear safety glasses when performing service work on the Tigershark watercraft engine.

Customer Reviews

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Reviews (4)

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I found this manual to be very informative. The maintenance advice is practical. I had a minor issue with the download link, but their support was quick to assist me. Overall, very satisfied!
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The step-by-step instructions are clear and easy to follow. I was impressed by how quickly I received the download link via email. Great service!
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This manual covers everything I needed for my TS 640. The diagrams are excellent. Customer support was very helpful when I had a question. Smooth download process too!
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This manual is a lifesaver! The troubleshooting section helped me fix an issue I was having with my TS 770. Downloading it was a breeze, and the support team responded quickly to my questions. Highly recommend!