2003–2007 Suzuki LT-F500F Vinson Service Manual

For LT-F500F Vinson models: diagnostics, service, and parts information for your ATV. Ref: 99500-44054

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Document Details

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Document Number / Seller:
29536 / Charles Wilson
File Size:
51.39 MB
File Type:
PDF
Language:
English
Pages:
448
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 16, 2025

Models Covered & Key Technical Specifications

Suzuki LT-F500F Vinson (99500-44054) – 2003–2007 Comprehensive Repair Manual | Archive Module

  • Calibrated Fastening Values: 8 N-m specifies the primary clutch locknut tightening requirement.
  • Rated Threaded Fastener Data: 10 N-m indicates the cam chain tensioner mounting bolt torque specification.
  • Critical System Fill: 19 L is the total fuel tank capacity including reserve.
  • Universal Power Framework: 274 kg is the standard dry mass for this ATV.
  • Maximum Throughput Data: 493 cm
  • Documented Output Density: 10.2:1 refers to the engine compression ratio.

Professional Workshop Service Manual & Technical Specifications

Suzuki LT-F500F Vinson Comprehensive Repair Manual 2003–2007 Logic-Archive

Component-Focus: LT-F500F Vinson // Machine-Range: 2003-2007 // System-Identifier: ATV

Document Overview

Assessment-Parameter Parameters Validation-Data
Torque Specifications Tightening Values N·m
Fluid Capacities Engine Oil, Coolant Liters
Engine Type Four-Stroke, OHC Specific Details
Drive System Shaft Drive Component Check
Electrical System Battery, Ignition Wire Diagrams
Chassis Components Suspension, Brakes Part Identification

Major Systems & Procedures

Cataloging major assemblies into detailed sections, this manual offers a comprehensive guide for the Suzuki LT-F500F Vinson. It covers everything from basic maintenance to complex engine and drivetrain overhauls.

Electrical system documentation covers

all aspects of the ATV's electrical components, including wiring diagrams and component testing procedures.

Suspension service documentation covers

inspection, maintenance, and replacement of front and rear suspension parts, ensuring optimal handling and ride quality.

Disassembly instructions are documented for

all major mechanical systems, including the engine, transmission, and drive train, with clear steps for each component.

Wear limits are specified for

critical engine and drivetrain parts, allowing for precise inspection and timely replacement to prevent premature failure.

System operation descriptions cover

detailed explanations of how various systems function, aiding in diagnostics and understanding.

This manual documents torque specifications for various components to ensure proper structural alignment prevention.

FAQ

What **essential** testing parameters are covered for the LT-F500F? keyboard_arrow_down

1000 kPa is the standard compression pressure, and 800 kPa is the service limit for cylinder compression testing.

Check the **correct** diagnostic procedures for the fuel system. keyboard_arrow_down

Gasoline is highly flammable and explosive; keep heat, sparks, and flames away from gasoline during all fuel system procedures.

What does the **documented** fluid capacity refer to for the engine? keyboard_arrow_down

3.4 L is the engine oil capacity for a standard oil change, and 3.6 L is required when the oil filter is also changed.

Reference the **precise** component identification for the drive train. keyboard_arrow_down

130 N·m is the specified torque for the clutch shoe nut, which requires left-hand threads.

What are the **proper** adjustment procedures for the brake pedal height? keyboard_arrow_down

5-15 mm is the specified range for the rear brake pedal height, adjusted after loosening the locknut.

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Reviews (3)

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Had a question about the manual, and customer support responded quickly with useful advice. Highly recommend this for any Suzuki owner!
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I received the download link almost immediately after purchase. The manual is thorough and covers everything I needed for my LT-F500F.
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New
This manual made my repair process a breeze. The instructions are clear and easy to follow, which saved me a lot of time!