Yamaha MT-01(T) 2005 Service Manual (P/N 5YU1-AE1)

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Yamaha Models Covered & Key Technical Specifications

Models: Yamaha MT–01(T)

Model Year: 2005

Technical Data:

  • Engine displacement: 1670.0 cc

  • Compression ratio: 8.40:1

  • Engine type: Air-cooled 4-stroke, OHV, V-type 2-cylinder

  • Transmission type: 5-speed constant mesh

  • Drive system: Chain drive

  • Spark plug gap: 0.8–0.9 mm

  • Front fork oil capacity: 583.0 cm³ per leg

Technical Specifications
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Document Number / Seller:
24941 / Ronald Lee
File Size:
14.42 MB
File Type:
PDF
Language:
English
Pages:
435
Printable:
Yes
Category:
Bike
Last updated / verified
Jun 2, 2026

Yamaha Manual Features & Content Preview

Need the exact factory specifications for your MT-01? This official 435-page Yamaha OEM workshop manual provides the comprehensive data you need to maintain the 2005 Yamaha MT-01(T). Stop guessing on clearances or hunting for wiring colors. With an instant direct download, you can pull up the exact fuel-injection system calibration parameters or wear limits on your tablet right at the workbench.

Working on a 1670cc V-twin requires precision and a strict adherence to factory safety standards. Always verify equipment load limits and secure the motorcycle properly before starting any heavy chassis or suspension teardowns. This document serves as your primary technical reference for the 5YU1-AE1 launch build, ensuring every assembly aligns with Yamaha's original engineering tolerances.

Manual Features & Delivery

  • Covers 2005 Yamaha MT-01(T) models, detailing factory specifications for the 1670 cc V-twin power plant.
  • Official Yamaha publication (P/N 5YU1-AE1, first edition December 2004).
  • 435 pages of comprehensive exploded-view diagrams, torque tables, wiring schematics, and component illustrations.

Content Walkthrough & Workshop Utility

This manual is divided into eight primary sections designed for real-world workshop flow. The content kicks off with a thorough introduction to the FI system and vehicle identification procedures. From there, it transitions straight into detailed engine and chassis specifications, clearly outlining maximum wear limits and acceptable clearance ranges.

The maintenance chapters map out all periodic checks for the valve train, transmission, and braking systems. Detailed cable routing guides, lubrication diagrams, and lists of specialized tools help you meet factory standards during complex assemblies and routine service alike.

Key Specification Highlights

This reference guide documents vital technical data for critical engine and chassis components, allowing you to set things right the first time:

  • Compression ratio: 8.40:1
  • Drive sprocket nut torque: 95 Nm
  • Valve clearances (cold): 0.00–0.04 mm (intake and exhaust)
  • Fuel pump output pressure: 392.0 kPa
  • Front fork oil capacity: 583.0 cm³ per leg
Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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