2005 Yamaha MT–01(T) Series Motorcycle Professional Service Manual (440 P.) Service Standards
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Sample pages from the 2005 Yamaha MT–01(T) Series Motorcycle Professional Service Manual (440 P.) Service Standards manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 24941 / Ronald Lee
- File Size:
- 14.42 MB
- File Type:
- Language:
- English (some of our manuals are multi-language)
- Pages:
- 435
- Printable:
- Yes
- Estimated Download Time:
- 0.3 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Bike
- Brand:
- Yamaha
- Reviewed and Approved:
- Jan 15, 2026
Yamaha Models and Parts Covered in this Bike Manual
-
Yamaha MT–01(T) Series (5YU1–AE1) — 2005
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Full Coverage: MT–01, MT–01(T), 5YU1–AE1 Series Chassis and Engine Frameworks.
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Torque Parameters: 210 Nm (21.0 m·kgf, 150 ft·lbf) drive sprocket nut tightening architectures.
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Service Tools: 90890–01304 fuel pressure adapter logic for fuel system diagnostics.
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Engine Specs: 0.12–0.17 mm intake and 0.20–0.25 mm exhaust cold valve clearance parameters.
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Electrical Logic: 0.8–0.9 mm NGK DPR8EA–9 spark plug gap calibration sequences.
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Fluid Architectures: 1.2 L (1.27 US qt, 1.06 Imp.qt) front fork oil capacity per leg using Fork Oil 01.
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Pressure Framework: 250 kPa (2.50 kgf/cm², 36 psi) front and rear tire inflation logic.
Complete Manual Information
Yamaha MT–01(T) Service Manual (5YU1–AE1)
- MT–01(T) (2005): 250 kPa front and rear tire inflation pressure architectures for high-performance stability.
- MT–01 (2005): 0.12–0.17 mm intake and 0.20–0.25 mm exhaust cold valve clearance parameters.
- 5YU1–AE1 (2005): 90890–01304 fuel pressure adapter logic and specialized diagnostic tool frameworks.
Technical framework parameters define the archival depth of the Yamaha MT–01(T) series, focusing on the massive 1,670 cm³ V-twin engine logic and chassis-specific tuning. Detailed sequences establish the foundation for advanced fuel injection diagnostics and high-torque component maintenance.
Navigates through the repair path by sketching the sequence between engine disassembly, periodic maintenance schedules, and specialized fuel system calibration procedures. Structural logic structures the journey from chassis electrical routing to complex transmission overhaul and final drive assembly verification.
Precise 210 Nm drive sprocket nut calibration logic ensures the operational safety of the MT–01(T) fleet. Safe repair sequences depend on the exact torque specifications defined in the technical data tables to prevent mechanical failure during high-stress operation.
| Maintenance Workflow | Technical Category | Specification Value | Logic Framework |
|---|---|---|---|
| Drive Sprocket Torque | 210 Nm (21.0 m·kgf) | Fastener Logic | |
| Spark Plug Gap | 0.8–0.9 mm (DPR8EA–9) | Ignition Parameters | |
| Front Fork Oil | 1.2 L (Fork Oil 01) | Damping Architectures | |
| Fuel System Tool | 90890–01304 | Diagnostic Framework |
Technical Success Integrity
- Detailed valve clearance adjustment sequences for 1,670 cm³ V-twin architectures.
- Systematic fuel injection pressure testing using specialized adapter logic.
- Comprehensive electrical harness routing for throttle position sensor calibration.
- Professional engine mount and frame bolt torque verification procedures.
- Strategic brake system bleeding and fluid replacement sequences.
Technical Data Index Architectural consistency within the Yamaha performance environment requires strict adherence to the archival data provided in this volume. Digital searchability ensures rapid access to critical MT–01(T) wiring charts and specialized component clearances. Verified technical frameworks safeguard the longevity and operational integrity of the chassis series.
FAQ
Q: Determine the specific torque parameters for the Yamaha MT–01(T) drive sprocket installation. A: 210 Nm (21.0 m·kgf, 150 ft·lbf) is the mandatory tightening architecture for the drive sprocket nut to ensure structural integrity of the final drive. This high-torque specification requires the use of a professional grade torque wrench to meet the 2005 factory service standards.
Q: Which specialized service tool IDs are required for fuel system diagnostics on the 5YU1–AE1 series? A: 90890–01304 fuel pressure adapter logic is required to interface with the fuel rail for precise pressure verification. Using this authenticated framework component alongside a pressure gauge ensures accurate fuel pump output measurements during maintenance sequences.
Q: Locate the spec for manual-logic regarding digital searchability and access for the MT–01 fleet. A: Instant retrieval logic allows technicians to navigate through the archival depth of this technical volume using integrated PDF search parameters. The digital format facilitates rapid discovery of specific engine clearances or wiring logic across the entire document.
Q: Identify the front fork lubrication parameters for the MT–01(T) 2005 model. A: 1.2 L (1.27 US qt, 1.06 Imp.qt) of Fork Oil 01 is the specified capacity per leg for the front suspension architectures. Precise fluid measurement is critical for maintaining consistent damping performance and operational safety within the Yamaha chassis framework.
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Frequently Asked Questions - Yamaha Bike Manual
Is this manual suitable for beginners?
Yes, this Yamaha manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (14.42 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Yamaha Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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