1976 Suzuki GS750 Motorcycle Service Manual

GS750 double-overhead-camshaft engine covers four-stroke cycle, 748cc displacement, five-speed transmission, front/rear disc brakes. PN 99000-31030.

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Document Details

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Document Number / Seller:
25005 / Deborah Bell
File Size:
86.69 MB
File Type:
PDF
Language:
English (some of our manuals are multi-language)
Printable:
Yes
Estimated Download Time:
1.78 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Motorcycle
Brand:
Suzuki
Reviewed and Approved:
Apr 9, 2025
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Models Covered & Key Technical Specifications

Suzuki GS750 — 1976–1978 Operational Technical Reference | GS750 Series Unit.

  • Verified Climate Specs: The engine displacement volume is rated at 748 cc (45.6 cu in) establishing the basic architecture Bounds.
  • Calibrated Heat Dissipation: For optimal cooling, 223 kg (492 lbs) dry weight supports the chassis suspension Topology.
  • Principal Linear Velocity: Maximum engine speed is rated at 8000 rpm provides the governing parameters Matrix.
  • Advanced Scan Resolution: The compression ratio of 8.7:1 achieves the combustion chamber performance Standards.
  • Defined Liquid Volume: Fuel tank capacity reaches 18 lit (4.8 US gal) governs the operational range Margin.
  • General Generation Capacity: The oil pump discharge pressure is rated at over 0.1 kg/cm² (1.42 psi) at 3000 rpm Protocol.

Professional Workshop Service Manual & Technical Specifications

Unified Safety Hydraulic Manual: Motorcycle Suzuki GS750 - Vintage Motorcycle Repair Manual (1976) Documentation-Framework

Engine-Type: Suzuki GS750 (1976) // Diagnostic-Area: Four-Stroke / Dual-Overhead-Camshaft System Logic // Engine-Type: 748cc Air-Cooled Architecture.

Service-Nexus Technical-Path Calibration-Data
Engine assembly and disassembly procedures DOHC valve mechanism specifications Documents compression pressure standards (9-12 kg/cm²)
Transmission and clutch operation Carburetor jetting and fuel system data Tappet clearance reference materials included
Chassis suspension and braking systems Brake caliper and master cylinder specifications See Chapter 2 for complete service limits

Repair data is categorized into engine fundamentals, transmission configurations, and chassis component assemblies. The documentation then covers suspension architectures, brake system procedures, and finally addresses electrical equipment specifications and wiring implementations.

Precise Logic-Path

Strategically requiring review of the engine's double-overhead-camshaft valve mechanism, the manual presents the engine removal sequence, component disassembly methodology, and inspection protocols for camshafts, valve guides, and piston assemblies. Maintenance guidelines are included for air cleaner elements, carburetor jetting specifications, and fuel level adjustment references.

Diagnostic Sequences

OEM guidelines are included for compression pressure testing, oil pump discharge pressure evaluation, and clutch control adjustment. The document describes timing mark alignment procedures, contact point gap specifications, and ignition timing reference data for both early-rev and high-speed engine operation ranges.

Core Sequences

Transmission service information covers gear assembly methodology, shift fork configuration, and primary reduction specifications. The manual documents torque specifications for the clutch sleeve hub nut (4.0-6.0 kg-m), engine mounting bolts (4.0 kg-m for long bolts), and camshaft holder fasteners (0.8-1.2 kg-m).

Strategic Nexus

HVAC system procedures are included for front and rear suspension service, detailing shock absorber spring characteristics with five-position damping adjustment capability. The documentation includes suspension inspection protocols and reassembly sequences for the swinging arm pivot assembly with needle roller bearings.

Modular Framework

The manual documents torque specifications for the steering stem lock nut, front fork assembly pinch bolts (2.0-3.0 kg-m), and rear axle retention (8.5-11.5 kg-m) to ensure proper structural misalignment prevention. Wheel bearing service data, brake disc thickness reference material (standard 6.7 mm with 6.00 mm service limit), and tire inflation pressure charts are provided throughout the document. Complete wiring diagrams, electrical component inspection procedures, and specifications for the three-phase charging system appear in the latter sections.

FAQ

What are the **proper** clearance measurements for valve stem operation? keyboard_arrow_down

0.02 - 0.05 mm (0.0008 - 0.0019 in) is the standard clearance range for intake valves, with 0.09 mm (0.0035 in) as the service limit before replacement is necessary to maintain valve responsiveness.

Specify the **standard** torque for camshaft bearing cap bolts. keyboard_arrow_down

0.8-1.2 kg-m (5.8-8.7 Ib-ft) is the required tightening torque specification to secure each bearing cap and maintain proper camshaft alignment in the cylinder head.

What is the **necessary** front wheel rim side runout limit per safety inspection? keyboard_arrow_down

2.0 mm (0.079 in) maximum side runout is specified on page 97 for front wheel rims; any deflection exceeding this limit requires replacement to ensure safe riding characteristics.

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I appreciated the prompt email response when I needed assistance. Definitely worth the investment!
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This manual is incredibly detailed and easy to follow. It made my maintenance tasks a breeze!
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Rated 5 out of 5 stars