1996-1999 Suzuki GSF1200 / GSF1200S Service Manual

211 kg (465 lbs) engine service data for the 1996-1999 Suzuki GSF1200/S Bandit with repair procedures for engine, fuel, chassis, and electrical systems. Publication 99500-39134-01E.

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Document Details

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Document Number / Seller:
25007 / Kenneth Collins
File Size:
81.23 MB
File Type:
PDF
Language:
English
Pages:
387
Printable:
Yes
Category:
Motorbike
Last updated / verified
Sep 1, 2025

Models Covered & Key Technical Specifications

Verified Engineering Manual: Suzuki GSF1200 / GSF1200S Service Manual Data-Compendium

Suzuki GSF1200/S Bandit (99500-39134-01E) — 1996–1999 | Licensed Technical Repository | GSF1200 Series Section.

  • Engineered Addressable Resolution: 1157 cm³ (70.6 cu in) is calibrated to the complete engine cylinder volume Benchmarks.
  • Defined Bolt Torques: For optimal fastener security, 23 N·m (2.3 kg·m, 16.5 lb-ft) supports the exhaust pipe clamp attachment Range.
  • Standard Tank Capacity: 19.0 L (5.0 US gal) — establishes the fuel storage requirement Sequences.
  • Prescribed Dimensional Tolerance: The compression ratio requires 9.5:1 for complete combustion chamber specification Baseline.
  • Nominal Climate Parameters: Engine oil capacity is specified as 3.3 L (3.4 US/Imp qt) for maintenance intervals Requirements.
  • Verified Imaging Specs: Front fork oil reaches 516 ml (17.4/18.2 US/Imp oz) per leg assembly Threshold.

Professional Workshop Service Manual & Technical Specifications

Verified Engineering Manual: Suzuki GSF1200 / GSF1200S Service Manual Data-Compendium

Suzuki GSF1200/S Bandit (99500-39134-01E) — 1996–1999 | Licensed Technical Repository | GSF1200 Series Section.

  • Engineered Addressable Resolution: 1157 cm³ (70.6 cu in) is calibrated to the complete engine cylinder volume Benchmarks.
  • Defined Bolt Torques: For optimal fastener security, 23 N·m (2.3 kg·m, 16.5 lb-ft) supports the exhaust pipe clamp attachment Range.
  • Standard Tank Capacity: 19.0 L (5.0 US gal) — establishes the fuel storage requirement Sequences.
  • Prescribed Dimensional Tolerance: The compression ratio requires 9.5:1 for complete combustion chamber specification Baseline.
  • Nominal Climate Parameters: Engine oil capacity is specified as 3.3 L (3.4 US/Imp qt) for maintenance intervals Requirements.
  • Verified Imaging Specs: Front fork oil reaches 516 ml (17.4/18.2 US/Imp oz) per leg assembly Threshold.

Assembly-Group: Suzuki GSF1200/S 1996-1999 // Machine-Range: Motorbike / Motorcycle Logic // Architecture-Focus: repair procedures.

Technical Specifications Overview

Service-Nexus Parameters Framework
Publication 99500-39134-01E Reference Data
Coverage 1996-1999 GSF1200/S Bandit Diagnostic and Repair Procedures
Dimensions 211 kg (465 lbs) dry mass Unit Specifications
Language English Documentation Language

Outlining the operational framework across the following key systems and procedures: This service manual documents the engine, fuel and lubrication systems, chassis components, and electrical system of the 1996-1999 Suzuki GSF1200/S Bandit. It provides detailed procedures for inspection, disassembly, reassembly, and maintenance, ensuring accurate system functionality. Included are troubleshooting guides and specifications essential for proper repair.

Engine Systems Documentation

The manual details engine removal and reinstallation, disassembly, and inspection, covering critical components like the cylinder head, pistons, crankshaft, and transmission. It also provides specific procedures for engine reassembly, ensuring all parts are correctly fitted and torqued.

Fuel and Lubrication System Procedures

Coverage includes the fuel system, valve, and carburetor. Detailed steps are provided for inspection and cleaning, as well as removal and reinstallation of components. Lubrication system details, including oil pressure and filter specifications, are also extensively documented.

Chassis Component Repair

This section focuses on the motorcycle's chassis, including exterior parts, front and rear wheels, front and rear brakes, front fork, steering, and rear suspension. Procedures for removal, disassembly, inspection, reassembly, and setting are clearly outlined.

Electrical System Information

Guidance is provided for the charging system, starter motor, ignition system, and combination meter. Troubleshooting tips, component location, and inspection procedures are included to help diagnose and resolve electrical issues.

This manual documents torque specifications for various engine and chassis components to ensure proper seal compression uniformity.

FAQ

What does the **exact** assembly sequence for the cylinder head involve? keyboard_arrow_down

9 N·m (0.9 kg·m, 6.5 lb-ft) is the torque specified for the cylinder base nut during assembly.

Reference the **specific** service interval parameters for the drive chain. keyboard_arrow_down

Clean and lubricate the drive chain every 1 000 km (600 miles) for optimal performance and longevity.

What are the **designated** system architecture specifications for the front fork? keyboard_arrow_down

The front fork specifications include telescopic, coil spring, and oil-damped pre-load adjustment capabilities.

Specify the **critical** tool requirements for clutch disassembly. keyboard_arrow_down

A snap ring pliers (part number 09900-06108) is critical for removing the clutch pressure plate lifter during disassembly.

What is the **required** electrical values for starting system operation? keyboard_arrow_down

Above 13.5V at 5 000 r/min is the standard charging output voltage required for proper starter system function.

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Reviews (5)

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Great layout and easy to navigate. Perfect for both beginners and pros!
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Rated 5 out of 5 stars
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New
This manual is a must-have for any GSF1200/S owner. It covers everything in detail!
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New
The troubleshooting section is invaluable! I fixed my bike with ease.
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Rated 4 out of 5 stars