1988-1997 Suzuki DR750SJ Service Manual

Covers DR750SJ models from 1988-1997 with procedures for engine, transmission, chassis, electrical, fuel, and lubrication systems. Includes part number C4085-91017.

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Document Details

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Document Number / Seller:
25008 / Ronald Mason
File Size:
143.41 MB
File Type:
PDF
Language:
English
Pages:
345
Printable:
Yes
Category:
Motorbike
Last updated / verified
Sep 17, 2025

Models Covered & Key Technical Specifications

Certified Maintenance Manual: Motorbike 1988-1997 Suzuki DR750SJ Service Manual Procedure-Library

Suzuki DR750SJ — 1988–1997 | Certified Diagnostic Handbook | DR750SJ Series Module.

  • Reference Electrical Load: 727 cm³ (44.4 cu. in) establishes the engine displacement Architecture.
  • Integral Temperature Range: For optimal operation, 9.5:1 defines the compression ratio Framework.
  • General Bore Specification: The cylinder requires 105 mm (4.134 in) as the primary cylinder dimension Baseline.
  • Certified Piston Data: For performance, 84 mm (3.307 in) signifies the crankshaft stroke measurement Requirements.
  • Factory Fuel Capacity: Fuel tank capacity reaches 29 L (7.7/6.4 US/Imp gal) Threshold.
  • Established Weight Data: Dry mass is specified as 179 kg (395 Ibs) Configuration.

Professional Workshop Service Manual & Technical Specifications

Certified Maintenance Manual: Motorbike 1988-1997 Suzuki DR750SJ Service Manual Procedure-Library

Component-Focus: DR750SJ — 1988–1997 | System-Coverage: Motorbike / Engine Logic | Assembly-Group: Service Manual Procedure-Library.

The engine section documents detailed procedures for all engine components, including removal, disassembly, and reassembly.

Cooling system maintenance is addressed in the fuel and lubrication system section, outlining procedures for the oil cooler and cylinder head cooling.

Technical Units and Procedures

Specification Baseline Calibration-Spec
Engine Displacement 727 cm³ 44.4 cu. in
Compression Ratio 9.5:1 -
Cylinder Bore 105 mm 4.134 in
Crankshaft Stroke 84 mm 3.307 in
Fuel Tank Capacity 29 L 7.7/6.4 US/Imp gal
Dry Mass 179 kg 395 lbs

Technical units are distributed across sections detailing the chassis, electrical system, and servicing information. This manual provides an Accurate diagram for component identification and system overview.

The troubleshooting chapter addresses common issues across various systems, offering potential causes and remedies.

Testing requirements are specified for various components within the electrical system, including the charging and ignition systems.

This manual documents torque specifications for critical fasteners to ensure proper fastener fatigue prevention.

FAQ

Calculate the **precise** pressure specifications for the tire pressure settings. keyboard_arrow_down

200 kPa (2.0 kgf/cm², 29 psi) for the front tire, and 250 kPa (2.5 kgf/cm², 36 psi) for the rear tire are specified for cold inflation.

What values define the **proper** assembly sequence for the rear wheel? keyboard_arrow_down

Refer to page 8-16 for the detailed procedures and part number configurations required for rear wheel reassembly.

Assess the **standard** service interval parameters for the engine oil and filter. keyboard_arrow_down

Initial service at 1,000 km (600 miles), with subsequent services every 6,000 km (4,000 miles) for the engine oil and filter replacement.

What components are **necessary** for the chassis system architecture? keyboard_arrow_down

30000-23210: Suzuki super grease "A" is required for bearings during the swingarm reassembly process on pages 8-30.

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This manual is thorough and well-organized. I received the download link promptly after purchase. Highly recommend!
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I found this manual incredibly detailed and user-friendly. The support team responded to my queries almost immediately!
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The troubleshooting section helped me fix an issue I was having. Downloading the manual was a breeze!
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This manual has been a lifesaver for maintaining my bike. The download was quick and easy!
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Rated 4 out of 5 stars