1999–2005 Volvo EC35 Excavator Parts Catalog (P/N VOE 64C4410007)
808 Pages • Printable PDF • 13.23 MB • Download
Volvo Models Covered & Key Technical Specifications
Models & Model Codes: EC35 (Type 283)
Sub-models / Variants: Canopy (equipment 6933252), cab with heater (equipment 6933251, 11839294)
Model Years: 1999–2005 (1999, 2000, 2001, 2002, 2003, 2004, 2005)
Serial Numbers: EC35: 283.10151–283.18462; from 283.18963
Engine Serial Breaks: S4L2-63ES component listings distinguish engines through 53843 and from 53844; S4L2-Y163ES timing-gear, oil-pump O-ring, water-pump belt and alternator-mounting entries specify engines from 54215
Cab Serial Ranges: Cab equipment listings distinguish CAB 08/98/001–CAB 19/01/030 and from CAB 21/01/001
Puma Electrical Variants: Front: 283.10151–283.14696, 283.14697–283.18462, 283.18963–283.19202, and from 283.19203. Rear: 283.10151–283.14727, 283.14728–283.18462, 283.18963–283.19202, and from 283.19203
Quickfit Holder Serial Ranges: Mechanical and hydraulic control: 283.10151–283.13131; 283.13132–283.18462; from 283.18963
Cylinder Serial Ranges: Dozer blade cylinder: 283.10151–283.14843; 283.15907–283.18462; from 283.18963. Boom offset, boom, dipper arm and bucket cylinders: 283.10151–283.14843; 283.15930–283.18462; from 283.18963
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Engine: Mitsubishi S4L2-Y163ES (VOE 11806066), with S4L2-63ES component variants also listed; Volvo D2.2 / 4TNV88 (VOE 11802427)
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Configuration: 4-cylinder diesel
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Equipment: Various buckets (300mm to 1300mm), hydraulic circuits (single/double acting), canopy or cabin with heater
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Attachment systems: Mechanical or hydraulic quickfit brackets
Volvo Manual Features & Content Preview
Volvo parts catalog VOE 64C4410007 covers 1999–2005 EC35 Type 283 excavators, with separate listings for the earlier engine configuration and the later D2.2 installation. It documents replacement parts, assembly relationships, and equipment variations for parts identification and repair planning.
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Engine components: Cylinder heads, blocks, pistons, timing gears, and lubrication assemblies, with engine repair-kit listings and separate injection-pump control arrangements.
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Fuel and cooling: Injection pumps, fuel lines, injectors, water pumps, radiators, expansion tanks, and exhaust assemblies, linked to illustrated parts tables.
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Travel and slew drives: Hydraulic travel motors with brake components, slewing gear motors, swivel joints, and the slewing ring.
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Main hydraulics: Pump and control-valve breakdowns, balancing and safety valves, accumulators, and hose-and-fitting layouts for the machine’s hydraulic circuits.
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Electrical layouts: Puma front and rear harness arrangements, cab and canopy wiring assemblies, starter-motor components, and alternator breakdowns.
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Structure and attachments: Crawler frames, steel and rubber tracks, attachment cylinders, mechanical and hydraulic Quickfit holders, buckets, and cab equipment.
This catalog is suited to mechanics, parts staff, and owners who can match illustrated components and serial-number notes to their machine.
Component Breakdown and Parts Identification
Position numbers connect the exploded views to tables containing factory part numbers, quantities, kit markers, and application notes. The table structure distinguishes complete assemblies from their included components, helping you check what comes with an assembly before ordering separate hardware.
Group 10 contains replaced-part references and a numerical index. An existing part number can be traced back to its group, section, and catalog page instead of relying on a similar-looking component.
Workshop scope: Volvo expressly states that the illustrations must not be used as assembly or workshop instructions. Separate workshop literature is required for those tasks; the valve and cylinder drawings identify components and sealing kits rather than providing rebuild procedures.
Engine Builds and Component Variations
The earlier engine listing identifies VOE 11806066 as S4L2-Y163ES. Separate injection-pump control sections also cover S4L2-63ES components, and several timing-gear, belt, and mounting entries depend on the engine serial number.
The later engine is identified as VOE 11802427, designated D2.2 in the foreword and 4TNV88 on its engine parts page. Its cylinder-head, timing-gear casing, lubrication, and fuel-system entries are presented separately from the earlier installation.
Cylinder-block and connecting-rod tables distinguish standard bearing kits from alternative catalog sizes. These are replacement-part selections, not machining tolerances or inspection limits.
Hydraulic, Electrical and Attachment Layouts
Valve and drive assemblies: The “Control valve: 9 spools” drawings identify individual valve sections and related components. Separate “Swivel joint” and “Slewing gear motor” breakdowns show their seals, internal hardware, and available kits.
Circuit arrangements: “Hydr. circuit. (boom / dipper arm / bucket)” illustrates the hoses, tubes, fittings, and connections serving the attachment cylinders. Standard and USA low-pressure equipment have separate listings, including the USA standard/ISO control selector.
Electrical assemblies: “Electrical system (front) / with Puma” and the corresponding rear-system illustrations show harness assemblies and mounting hardware. Cab and canopy electrical equipment are listed separately, alongside starter, alternator, switch, and instrument-panel components.
Attachments: Mechanical and hydraulic tool holders have distinct parts entries. Bucket and Quickfit bucket listings identify teeth, knives, pins, and related hardware; the boom offset, dozer blade, boom, dipper arm, and bucket cylinders have their own component and sealing-kit listings.
Work on heavy hydraulic equipment requires the applicable workshop instructions and safety precautions alongside this parts catalog.
A Preview of Injection-Pump Shims and Piston Sizes
These examples are a small selection of the component-size information used in the catalog’s parts listings.
For the earlier machine’s injection pump, individual shim entries include thicknesses of 0.20 mm and 1.0 mm, alongside other listed sizes. These identify separate replacement shims; they do not establish an injection-timing setting.
The earlier piston section lists pistons and piston-ring kits in standard size, 0.25 mm, and 0.50 mm versions. These are catalog size designations for parts selection, rather than wear limits or machining instructions.
Searchable Parts Tables and Illustrated PDF Pages
Text search and drawing detail: Parts tables, contents pages, and numerical indexes contain searchable text; illustration labels are not searchable. The three embedded bookmarks lead only to the cover. Small symbols and fine harness details require zooming in the illustrated pages.
The download contains one printable 808-page PDF, including one binder-label page, one title page, and 13 divider pages already counted in the total. Parts descriptions are provided in English, French, German, and Spanish.
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