1994 Massey-Ferguson 3600 Series Tractor Workshop Service Manual (P/N 1646965 M1)

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Massey-Ferguson Models Covered & Key Technical Specifications

Models: 3610, 3630, 3635, 3645, 3650, 3655, 3660, 3670, 3680, 3690

Sub-models / Variants: 2WD, 4WD, Speedshift, Dynashift, Cab, Platform, Perkins A6.354.4 (3610; Perkins list TW31151), Perkins AT6.354.4 (3630; Perkins list TU31143), Perkins AT6.354.4CC (3650; Perkins list TU31145), Perkins 1006.6T7 (3635; Perkins list YB31245), Perkins 1006.6T5 (3645; Perkins list YB31246), Perkins 1006.6T4WG (3655/3660; 3655 engine also designated 1006-6T4, Perkins list YB31247), Perkins 1006.6THR2 (3635; Perkins list YB31262), Perkins 1006.6THR3 (3645; Perkins list YB31264), Perkins 1006.6THR4 (3655/3660; Perkins list YB31263), Valmet 620DS (3670), Valmet 612DS (3680/3690)

Trade Names: 3600 Series

Model Year: 1994

Serial Numbers: B153020 onwards (all 3600 models: revised engine/gearbox spacer and metric-pitch attaching bolt); S177041 onwards (Speedshift: enlarged spacer bore affecting input-unit removal); A174031 onwards (Speedshift wiring diagram); up to A085028 / from A085029 (Dynashift input-unit service configurations); B172016 onwards (4WD clutch: internally splined adjusting shims); P186011 onwards (engine and instrument-panel wiring with Thermostart or Etherstart); N090002 onwards (Autotronic controllers 3387338 M04, 3387338 M05 and 3582042 M03); A335021 onwards (Autotronic solenoid-valve ground connection); A296013 onwards (3600 Dynashift: transmission-oil temperature sensor and 17-way control unit); B125022 onwards (Dynashift) / B165013 onwards (other transmissions) for Autotronic 2 controller 3618318M3; C168044 onwards (3635/3645), C157024 onwards (3655), C144023 onwards (3670/3690) for wet-clutch and Dynashift control-valve configurations


  • Engine torque specification: 374 N·m at 1400 rpm (3610)

  • Fuel tank capacity: 246 L (3610, 3630, 3635, 3645, 3650, 3655, 3660, 3670, 3690)

  • Valve clearance (cold): Perkins engines: 0.20 mm inlet / 0.45 mm exhaust; Valmet 620DS: 0.35 mm inlet and exhaust; Valmet 612DS: 0.30 mm inlet and exhaust

  • Maximum forward speed: 32.1 km/h for 3610/3630/3650 with 5.57:1 reduction, 2400 rpm and 18.4-38 rear tires; speed varies with model, gearing and tires

File & Download Details
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Listing ID:
25383
Seller:
Robert Miller
File Size:
49.35 MB
File Type:
PDF
Language:
English
Pages:
717
Printable:
Yes
Delivery:
Download link on the confirmation page and by email after payment.
Download link validity:
3 days after purchase. Your saved PDF does not expire.

Massey-Ferguson Manual Features & Selected Content Preview

Massey-Ferguson’s 3600 Series Workshop Service Manual, Publication No. 1646965 M1, covers the 1994 tractors listed above, including Speedshift and Dynashift configurations.

PDF Access, Wiring Detail and Page Count

Search and diagram access: The repair text is not searchable. Embedded bookmarks and linked contents provide access to the main sections. Small wiring labels require zooming; the oversized electronic-system sheet on PDF p. 662 has a cropped left-hand component legend.

One printable 717-page PDF in English combines Parts 1 and 2. The total includes 714 pages across those parts, including the oversized electronic-system sheet, plus three opening, viewer-instruction and closing pages.


Tractor Splitting, Drivetrain Repair and Electronic Testing

The selected workshop topics below cover the main service areas; the manual also includes cab glass replacement and front-lift position-indicator adjustment.

  • Tractor splitting: Step-by-step procedures for separating and reconnecting the front frame, engine, gearbox and rear axle, with supporting illustrations and connection details.

  • Gearbox and clutches: Speedshift generations 1 and 2, Dynashift input-unit disassembly and shimming, single- and dual-disc clutch repair, reverse shuttle and creeper-gear service.

  • Axles, brakes and PTO: Differential-lock service, epicyclic and compound final drives, brake-piston seals, rear PTO clutch work, and front PTO installation and overhaul.

  • Hydraulics and steering: Single- and two-pump circuits, pressure and flow tests, Rexroth auxiliary spool valves, Orbitrol overhaul, and wet-clutch/Dynashift control-valve servicing.

  • Electronic lift and Autotronic: Harness continuity checks, sensor tests, fault charts, connector identification, and Autotronic 2 testing, parameter setting and reprogramming.

  • Datatronic: Tractor Performance Monitor operation, computer and harness checks, radar programming, and the different Perkins- and Valmet-related fuel-flowmeter arrangements.

  • Cab air conditioning: R12 system diagnosis, leak checking, evacuation, recharging and compressor service, supported by refrigerant-circuit and electrical diagrams.

Written for Massey-Ferguson distributors and dealers, this manual assumes access to specialized service tools and workshop test equipment.

Splitting and Drivetrain Work

The splitting chapters explain which assemblies remain together for different jobs, helping a shop plan access to the gearbox or rear axle before teardown. Chassis mounting dimensions, clutch exploded views and gearbox overall views support that planning.

Dynashift input-unit procedures distinguish complete-unit removal from servicing components through the front of the gearbox. Section 5M03, listed in the contents, is not included; the file contains the 5M01 and 5M02 procedures.

Rear-axle chapters distinguish standard trumpet housings, sealed-compartment versions and compound final drives. PTO coverage extends to drive hubs, clutch assemblies, bearings and gears.

The Speedshift assembly notes identify planetary-gear indexing errors that can damage the unit. The splitting instructions also explain the draw-bars’ role in maintaining rear-axle housing stability.

Ensure the tractor is properly supported on heavy-duty stands and all pressurized lines are safely relieved before uncoupling major components.

Engine Information and Overhaul Limits

The engine chapter compares Perkins and Valmet configurations, including CAV, Stanadyne and Bosch in-line injection specifications, and explains Eaton viscostatic fan operation.

Internal engine overhaul requires separate engine manuals. This chapter supplies general engine information and spacer service rather than complete engine disassembly and rebuilding procedures. It refers to Perkins publications 1856562M1 and 1646906M1, and Valmet publication 1646994M1; those engine manuals are not included.

Hydraulic and Electronic Fault Isolation

Single- and two-pump hydraulic circuit diagrams show how steering, trailer braking, auxiliary valves and the lift share their supply. The test section specifies pressure-gauge kit MF 3001, hose kit MF 3002 and flowmeter MF 3003, or suitable equivalents.

Electronic lift checks use tester 3389502 M1 and multimeter MF 3005. Terminal tables and wiring diagrams cover configurations with and without quick soil engagement, while Autotronic sections distinguish controller generations and their test methods.

The earlier Autotronic procedures apply from N090002 with the specified controllers; earlier tractors are referred to separate manual 1646642 M1. Datatronic computer testing calls for tester-programmer 3584003M91.

Air-Conditioning Diagnosis and Service References

The A/C fault charts distinguish refrigerant-charge, compressor, expansion-valve and dehydrator faults. One diagnosis links excessive high-side pressure, normal low-side pressure, bubbles and a frosted dehydrator reservoir to an inlet restriction.

Service references include component-specific tightening values, fluid capacities, metric conversion tables, sealing-lip section drawings, and standard and reduced torque charts for ISO 8.8 and 10.9 fasteners.

A Preview of Pump Tests and Lift-Sensor Measurements

The hydraulic pump-output test specifies minimum flows of 51 L/min for the right-hand pump and 48 L/min for the optional left-hand pump at 100 bar and 2200 rpm, with oil at least 60°C.

For electronic lift diagnosis, the position-sensor supply is specified at 6.7–7.2 V AC between tester terminals 5 and 7, with the engine running and the control panel energized in the transport position.

Technical Safety Notice
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Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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1994 Massey-Ferguson 3600 Series Tractor Workshop Service Manual (P/N 1646965 M1) $25.45