1995 Massey-Ferguson MF 8110, 8120, 8130, 8140, 8150, and 8160 Workshop Manual (P/N 3378035M1)
587 Pages • Printable PDF • 32.91 MB • Download
Massey-Ferguson Models Covered & Key Technical Specifications
Models: 8110, 8120, 8130, 8140, 8150, 8160
Sub-models / Variants: 2WD, 4WD, Platform, Cab
Trade Names: 8100 Series
Year: 1995
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Engine: Perkins 1006.6THR2 (8110; Perkins list No. YB 31262), Perkins 1006.6THR3 (8120; Perkins list No. YB 31264), Perkins 1006.6THR4 (8130; Perkins list No. YB 31263), Valmet 620 DS (8140; build list No. 8327 48 868), Valmet 620 DS (8150; build list No. 8327 48 567), Valmet 634 DS (8160; build list No. 8328 48 943)
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Engine Configuration: 6-cylinder
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Transmission: Dynashift gearbox (32 forward, 32 reverse speeds)
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Drive System: 2WD/4WD
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Cooling System Capacity: 28.5 L (8110–8130), 34 L (8140–8160)
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Fuel Tank Capacity: 226 L (8110–8130), 330 L (8140–8160)
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Engine Sump Capacity: 15.6 L (8110–8130), 19 L (8140–8160)
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Electrical Voltage: 12 volts negative earth
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4WD Driveline Serial Breaks: 8110–8140: from S/N D089019; 8150–8160: from S/N D086030 (24-spline control-unit shaft and front differential drive pinion)
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4WD Front Wheel-Nut Serial Break: Different torque specifications apply up to S/N D 152 009 and from S/N D 152 010
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Rear Differential Serial Breaks: From S/N D263024 (Vespel polyamide washer); from S/N E110044 (revised friction washers)
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PTO Clutch Access Serial Break: Closed-center tractors from S/N D255024 use the revised cover-access procedure
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Closed-center Hydraulic Pump Serial Break: From S/N C188047 (new pump body)
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Open-center Hydraulic Serial Break: From S/N E261025 (revised suction pipes and cover-access requirements)
Massey-Ferguson Manual Features & Selected Content Preview
This Massey-Ferguson workshop service manual (P/N 3378035M1) covers the 1995 MF 8110, 8120, 8130, 8140, 8150, and 8160 tractors. It provides factory service procedures and technical specifications for the 8100 Series, with revised service pages included.
Diagram Viewing and PDF Navigation
Text search and diagram detail: The manual pages do not support PDF text search, and there are no embedded PDF bookmarks. Small connector numbers and wire codes require zooming; several diagrams are sideways.
One printable English PDF contains 587 pages, including two preliminary pages and the section-divider pages. Sections 13 (Accessories) and 14 (Service Tools) contain divider pages only; tool references and fabrication drawings appear within individual repair chapters.
Tractor Splitting, Drivetrain Repair and System Tests
Selected coverage: These highlights cover part of the manual’s contents. Other topics include instrument-panel programming and the handbrake buzzer wiring diagram.
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Tractor splitting: Step-by-step procedures for front frame/engine, engine/gearbox, and gearbox/rear-axle separation and recoupling, plus chassis-reinforcement fitting.
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Clutch and Dynashift: Wet-clutch overhaul and shimming, input-unit and mechanical reverse-shuttle disassembly, and gearbox selector and shaft adjustments.
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Axles and PTO: Differential and final-drive overhaul, 2WD and 4WD front-axle service, PTO clutch repair, and oil-immersed brake piston and seal replacement.
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Hydraulic systems: Open-center and closed-center circuits, pump and steering tests, auxiliary spool-valve work, master-cylinder service, and brake and clutch bleeding.
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Electronic controls: Electronic lift-control fault codes, Autotronic 2 diagnosis with and without a tester, ETCU programming, and Datatronic parameter configuration.
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Cab air conditioning: R134a system checks, evacuation and recharging, pressure-based fault finding, and Sanden compressor clutch service.
Written to assist Massey-Ferguson distributors and dealers, this manual is suited to workshop technicians equipped for tractor splitting, hydraulic measurement, and electronic system testing.
Engine Information and Overhaul Limits
The engine chapter provides Perkins and Valmet specifications, Eaton viscous-fan operation, and spacer and flywheel-housing removal procedures. Internal engine adjustment, disassembly, and assembly are referred to separate Perkins manuals 1856562M1 and 1646906M1 and Valmet manual 1646994M1; those publications are not included.
Drivetrain and Axle Variants
Dynashift coverage extends to planetary-carrier shimming, synchromesh assemblies, bearing preload, and end-play checks. Rear-axle chapters distinguish standard trumpet housings, sealed-compartment versions, and composite final drives.
The front-axle sections distinguish AG 155 units on the 8110–8140 from AG 200 units on the 8150 and 8160. These assembly distinctions and component-specific serial breaks help identify the relevant repair procedure before teardown.
Working on agricultural equipment involves heavy components and high-pressure hydraulic systems.
Hydraulic Testing and Assembly Cautions
Pressure and flow tests cover main-pump charge and standby conditions, steering, auxiliary spool valves, Dynashift pistons, and clutch leakage. The closed-center ISO schematic and open-center circuit diagrams show the associated hydraulic paths.
Rexroth MP 18 valve instructions warn that incorrect shim fitting or fastener tightening can make the spools seize. The open-center decontamination procedure uses kit 3376882 M91 to address debris after gearbox or brake repairs that can block valves and damage the hydraulic pump.
Electrical and Electronic Fault Finding
Engine/equipment and lighting wiring diagrams include connector identification and wire-color keys, with separate US and non-US lighting layouts. Air-conditioning wiring and the lift-control computer block diagram extend the electrical references.
Autotronic 2 fault tracing begins with ETCU power-supply and hydraulic-pressure checks. Tester chapters cover monitoring, output tests, programming, and lift-position sensor adjustment, with different harness connections for tractors with or without Datatronic.
Cab Air-Conditioning Diagnosis
Gauge-pressure patterns are related to refrigerant charge, restrictions, and compressor faults. The R134a procedures require dedicated recovery and charging equipment and a refrigerant leak detector.
Clutch Clearances and Hydraulic Test Conditions: A Preview
Clutch-pedal adjustment specifies 0.5–1 mm between the pushrod and master-cylinder piston with the pedal at its stop. The Sanden SD-7H15 compressor clutch has a separate drive-plate clearance of 0.4–0.8 mm.
Hydraulic test preparation requires oil at a minimum of 80°C (176°F) for the closed-center system, compared with 60°C (140°F) for the open-center system. These conditions accompany the respective pressure and flow test tables.
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