2007 Arctic Cat 2-Stroke Snowmobiles Service Manual

Documents service procedures for Arctic Cat 370, 500, 570, 600, 800, 1000cc 2-Stroke Snowmobiles. PN 0638-313

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Document Details

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Document Number / Seller:
29800 / Douglas Scott
File Size:
135.36 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Nov 2, 2025

Models Covered & Key Technical Specifications

2007 Arctic Cat 2-Stroke Snowmobiles (370, 500, 570, 600, 800, 1000cc) Factory Service & Repair Manual - Powertrain-Manual

Documents service procedures for Arctic Cat 370, 500, 570, 600, 800, 1000cc 2-Stroke Snowmobiles. PN 0638-313 | Series Module.

  • Approved End Play: 0.05-0.10 mm maintains the acceptable operational tolerances Framework.
  • Factory Power Framework: For optimal operation, 30 strokes/minute defines the acceptable input frequency Margin.
  • Verified Ambient Limits: The operational temperature range is rated at 15-30C Standards.
  • Designated Dimensional Limits: The maximum runout shouldn’t exceed 0.05 mm (0.002 in.) Topology.
  • Essential Torque Data: 2.5-4 kg-m (18-29 ft-lb) signifies the required rotational force Threshold.
  • Operational Measurement Bounds: For safe operation, 1000 RPM defines the engine idle limit Protocol.

Professional Workshop Service Manual & Technical Specifications

Operational Safety Field Manual: Snowmobile 2007 Arctic Cat 2-Stroke Snowmobiles (370, 500, 570, 600, 800, 1000) - Factory Service & Repair Manual Powertrain-Manual

Engine-Type: Liquid Cooled // Machine-Range: 370-1000 cc / Engine Logic // Engine-Type: 2-Stroke.

Overview

This manual provides a comprehensive guide to the servicing and maintenance of 2007 Arctic Cat 2-stroke snowmobiles. It covers a wide range of models, including those with 370cc, 500cc, 570cc, 600cc, 800cc, and 1000cc engines. The content is structured to aid service personnel in various applications, detailing procedures for assembly, disassembly, and inspection.

Technical Specifications Table

Assessment-Parameter System-Path Architecture
Drive Belt Deflection 6 mm (1/4 in.) maximum Ensures proper operation
Ignition Timing @ 2000 RPM Critical for engine performance
Piston Ring End Gap Varies by size Must be within specifications
Torque Conversion Provided in chart For all fasteners

Table of Contents Summary

Featuring a modular arrangement of detailed procedures, this manual includes information on:

  • Servicing Symbols: Definitions for various service indicators.
  • Engine Identification: VIN and ESN locations.
  • Break-In Procedures: Guidelines for new or rebuilt engines.
  • General Information: Recommended gasoline and oil.
  • After Break-In Checkup: Key adjustments after initial mileage.

    System Overviews and Procedures

    This document meticulously details the servicing of various engine systems. It covers essential procedures such as engine removal, disassembly, cleaning, inspecting, and reassembly. Specific guidance is provided for components like the crankshaft, pistons, cylinders, and cooling systems. The manual also addresses troubleshooting common engine issues. The document documents torque specifications for drive clutch to ensure proper seal compression uniformity.

FAQ

What tools are needed for **designated** adjustment procedures? keyboard_arrow_down

A variety of tools are required for adjustment procedures, including a fan spanner wrench (p/n 0644-139) for pulley adjustments and potentially a clutch puller (p/n 0644-207) for drive clutch removal.

Identify the **critical** pressure specifications for engine operation. keyboard_arrow_down

While specific pressure values are not listed in the general sections, it is noted that the engine operates within optimal parameters when the drive clutch is properly tightened to 4.4 kg-m (32 ft-lb) and the driven pulley is secured with a cap screw to 3.3 kg-m (24 ft-lb).

What **required** assembly sequence must be followed for the engine? keyboard_arrow_down

Assembly generally follows a sequence that includes installing components like the fan case, drive pulleys, and then securing the engine to the chassis mounts, ensuring all coolant hoses and wiring are correctly connected and routed.

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Reviews (2)

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New
This manual is a must-have for anyone with a 2007 Arctic Cat. The troubleshooting guides are clear and detailed, making repairs much easier. Plus, the download process was super smooth, and I received the link in no time!
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Rated 4 out of 5 stars