Product Information
Table of Contents
Chapter One: General Information
- General Information
- Manual Organization
- Notes, Cautions, and Warnings
- Safety First
- Service Hints
- Serial Numbers
- Parts Replacement
- Torque Specifications
- Fasteners
- Lubricants
- Sealant, Cements, and Cleaners
- Expendable Supplies
- Basic Hand Tools
- Test Equipment
- Precision Measuring Tools
- Other Special Tools
- Mechanic's Tips
- Ball Bearing Replacement
- Oil Seals
- Riding Safety
Chapter Two: Troubleshooting
- Troubleshooting
- Operating Requirements
- Troubleshooting Instruments
- Testing Electrical Components
- Emergency Troubleshooting
- Engine Performance
- Electric Starting System
- Charging System
- Ignition System
- Fuel System
- Engine Noises
- Engine Lubrication
- Clutch
- Transmission
- Electrical Problems
- Excessive Vibration
- Front Suspension and Steering
- Brake Problems
Chapter Three: Periodic Lubrication, Maintenance and Tune-Up
- Periodic Lubrication, Maintenance and Tune-Up
- Routine Safety Checks
- Maintenance Intervals
- Cleaning Your Motorcycle
- Tires and Wheels
- Periodic Lubrication
- Periodic Maintenance
- Tune-Up
- Ignition Service
- Idle Speed Adjustment
Chapter Four: Engine
- Engine
- Service Precautions
- Special Tools
- Servicing Engine in Frame
- Engine
- Rocker Arm Cover and Cylinder Head
- Valves and Valve Components
- Cylinders
- Pistons and Piston Rings
- Pushrods
- Lifters and Lifter Guides
- Oil Pump
- Oil Filter Mount (1992-on)
- Gearcase Cover and Timing Gears
- Crankcase and Crankshaft
- Engine Break-In
Chapter Five: Clutch and Primary Drive
- Clutch and Primary Drive
- Outer Primary Cover
- Clutch Plates
- Clutch, Compensating Sprocket, and Primary Drive Chain Removal and Installation
- Clutch Overhaul
- Primary Chain and Guide Inspection
- Primary Chain Alignment
- Compensating Sprocket Inspection
- Inner Primary Housing
- Starter Jackshaft
- Clutch Cable Replacement
Chapter Six: Transmission
- Transmission
- Production Gear Changes
- Shifter Adjustment
- Transmission Top Cover
- Shifter Cam
- Shift Forks
- Transmission Side Door
- Transmission Shafts
- Main Drive Gear
- Transmission Case
- Transmission Side Cover
- Oil Tank
Chapter Seven: Fuel, Exhaust and Emission Control Systems
- Fuel, Exhaust and Emission Control Systems
- Air Filter Backplate (all 1991-1995 domestic and 1991-1994 international models)
- Air Filter Backplate (1995 international models)
- Carburetor
- Throttle and Idle Cable Replacement
- Enrichener Cable Replacement
- Fuel Tank
- Fuel Valve
- Exhaust System
- Evaporative Emission Control System (California models)
- Evaporative Emission Control System Service
Chapter Eight: Electrical System
- Electrical System
- Battery
- Charging System
- Ignition System
- Ignition Coil
- Vacuum Operated Electric Switch
- Starter
- Starter Solenoid
- Lighting System
- Switches
- Horn
- Turn Signal Module
- Speedometer Speed Sensor (1995)
- Indicator Lights
- Electric Panel
- Starter Relay Switch Replacement
- Circuit Breakers
Chapter Nine: Wheels, Hubs and Tires
- Wheels, Hubs and Tires
- Front Wheel
- Front Hub
- Rear Wheel
- Rear Hub
- Driven Sprocket Assembly
- Secondary Drive Belt
- Drive Sprocket
- Wire Spoke Wheels
- Cast Wheels
- Wheel Balance
- Tires
- Tire Repairs (Tube-Type Tires)
- Tire Repairs (Tubeless Type)
- Vehicle Alignment
Chapter Ten: Front Suspension and Steering
- Front Suspension and Steering
- Handlebar
- Front Forks
- Steering Head and Stem
- Steering Head Bearing Race
- Steering Play Adjustment
Chapter Eleven: Rear Suspension
- Rear Suspension
- Shock Absorbers
- Rear Swing Arm
Chapter Twelve: Brakes
- Brakes
- Front Brake Pads
- Front Brake Caliper
- Front Master Cylinder
- Rear Brake Pads
- Rear Brake Caliper
- Rear Master Cylinder
- Brake Hose and Line Replacement
- Brake Disc (Front and Rear)
- Bleeding the System
Supplement: 1996-1998 Service Information
- Supplement 1996-1998 Service Information
- Periodic Lubrication
- Periodic Maintenance
- Ignition System
- Starter
- Clutch Plates (1998 Models)
- Clutch Overhaul
- Front Master Cylinder
- Switches
- Battery
- Charging System
Index
- Index
Wiring Diagrams
- Wiring Diagrams
- Complete Electrical Schematics
- Component Locations
- Diagnostic Flowcharts
Comments