2009 Suzuki King Quad 500AXi Service Manual

This manual provides detailed service and repair information for the 2009 Suzuki King Quad 500 AXi, including diagnostics, wiring diagrams, and maintenance procedures.

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Document Details

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Document Number / Seller:
29941 / Cynthia Bell
File Size:
35.01 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Apr 19, 2025

Models Covered & Key Technical Specifications

Applied Reference Reference Manual: Suzuki King Quad 500AXi ATV Service Manual - In-Depth Maintenance & Diagnostics (2009) Technical-Guide Engineering-Base: 2009 Suzuki King Quad 500 AXi // Service-Level: ATV / Suzuki Logic // Engineering-Base: Maintenance and Diagnostics. Technical Specs Table Assessment-Element Parameters Calibration-Standards
Overall Length 2115 mm P-28, 33
Overall Width 1210 mm P-28, 33
Overall Height 1285 mm -
Wheelbase 1285 mm -
Ground Clearance 260 mm -
Seat Height 920 mm -
Curb Mass 300 kg P-28, 33
Front Track 940 mm -
Rear Track 920 mm -

TOC Summary Block Systematizing the service groups into:

  • Engine Mechanical (1D-1)
  • Engine Electrical Devices (1C-1)
  • Fuel System (1G-1)
  • Ignition System (1H-1)
  • Starting System (1I-1)

    Prose Paragraphs Engineering-Base Applied Reference Reference Manual: Suzuki King Quad 500AXi ATV Service Manual - In-Depth Maintenance & Diagnostics (2009) Technical-Guide The document includes coverage of essential maintenance, troubleshooting, and repair procedures for the 2009 Suzuki King Quad 500 AXi. It details various systems, including the engine, electrical components, fuel system, and more, providing a comprehensive guide for servicing this ATV model. Brake system specifications are included for all braking mechanisms, ensuring proper function and safety. The manual details the procedures for inspection and maintenance of both front and rear brake systems, including fluid level checks and replacement recommendations. Proper maintenance of the braking system is crucial for safe operation. Safety procedures are documented for various operations, including handling of fluids and electrical components, to ensure the safety of both the mechanic and the vehicle. Adherence to these safety guidelines is paramount during any service operation. Fluid capacities are listed for all essential fluids, such as engine oil, coolant, and differential oil, simplifying maintenance and ensuring correct fluid levels are maintained for optimal performance and longevity. Tool requirements are listed for specific procedures, ensuring that the correct tools are used for repairs, which is essential for both efficiency and accuracy in the service process. Torque Statement This manual documents torque specifications for various fasteners to ensure proper thread engagement security.

Professional Workshop Service Manual & Technical Specifications

Applied Reference Reference Manual: Suzuki King Quad 500AXi ATV Service Manual - In-Depth Maintenance & Diagnostics (2009) Technical-Guide

Engineering-Base: 2009 Suzuki King Quad 500 AXi // Service-Level: ATV / Suzuki Logic // Engineering-Base: Maintenance and Diagnostics.

Technical Specs Table

Assessment-Element Parameters Calibration-Standards
Overall Length 2115 mm P-28, 33
Overall Width 1210 mm P-28, 33
Overall Height 1285 mm -
Wheelbase 1285 mm -
Ground Clearance 260 mm -
Seat Height 920 mm -
Curb Mass 300 kg P-28, 33
Front Track 940 mm -
Rear Track 920 mm -

TOC Summary Block

Systematizing the service groups into:

  • Engine Mechanical (1D-1)
  • Engine Electrical Devices (1C-1)
  • Fuel System (1G-1)
  • Ignition System (1H-1)
  • Starting System (1I-1)

Prose Paragraphs

Engineering-Base Applied Reference Reference Manual: Suzuki King Quad 500AXi ATV Service Manual - In-Depth Maintenance & Diagnostics (2009) Technical-Guide

The document includes coverage of essential maintenance, troubleshooting, and repair procedures for the 2009 Suzuki King Quad 500 AXi. It details various systems, including the engine, electrical components, fuel system, and more, providing a comprehensive guide for servicing this ATV model.

Brake system specifications are included for all braking mechanisms, ensuring proper function and safety. The manual details the procedures for inspection and maintenance of both front and rear brake systems, including fluid level checks and replacement recommendations. Proper maintenance of the braking system is crucial for safe operation.

Safety procedures are documented for various operations, including handling of fluids and electrical components, to ensure the safety of both the mechanic and the vehicle. Adherence to these safety guidelines is paramount during any service operation.

Fluid capacities are listed for all essential fluids, such as engine oil, coolant, and differential oil, simplifying maintenance and ensuring correct fluid levels are maintained for optimal performance and longevity.

Tool requirements are listed for specific procedures, ensuring that the correct tools are used for repairs, which is essential for both efficiency and accuracy in the service process.

Torque Statement

This manual documents torque specifications for various fasteners to ensure proper thread engagement security.

FAQ

Determine the **specific** torque specifications for engine mounting bolts. keyboard_arrow_down

60 N·m is the specified torque for engine mounting nuts (a) to ensure proper installation of the engine.

What specifications outline the **designated** safety precautions for handling the ECT sensor? keyboard_arrow_down

The manual advises taking special care when handling the ECT sensor, as damage may occur if it gets an excessive impact, indicating a need for careful removal and installation.

Check the **critical** lubrication requirements for the camshaft sprocket. keyboard_arrow_down

When installing the camshaft sprocket, apply a small quantity of thread lock to the camshaft sprocket bolts and tighten them to 15 N·m (1.5 kgf-m, 11.0 lbf-ft), and apply molybdenum oil solution to the cam faces and journals.

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The service manual for the SUZUKI LT-A500XP/Z is incredibly detailed and easy to follow. The diagrams and illustrations really help clarify the processes. The download was smooth, and I received the link almost instantly after purchase. Highly recommend for any ATV owner!