2009 Suzuki King Quad 500AXi Service Manual

2009 Suzuki King Quad 500AXi Service Manual Overview

• Covers the 2009 Suzuki King Quad 500AXi (LT-A500XP/Z) series, specifically documentation for the liquid-cooled 493cc single-cylinder fuel-injected drivetrain
• Official Suzuki Motor Corporation publication B931H20, 2008 edition
• Contains 47 detailed exploded-view diagrams, 8 electrical schematic routing diagrams, and a comprehensive table documenting tightening torque values across 56 specific chassis and engine points
• Downloads to your account within seconds of checkout
• Your order stays downloadable from your account for life
• Laid out for standard letter and A4 printing
• Full-text search finds any part number in seconds
• This 2008 first edition is the primary factory reference for the 2009 500AXi launch build, documenting all initial EFI mapping and service specifications

Contents and Documentation

This 624-page factory manual provides the technical specifications and maintenance guidelines necessary for the 2009 Suzuki King Quad 500AXi. The structure encompasses comprehensive sections on engine mechanical, fuel system calibration, electrical diagnostics, suspension geometry, and transmission maintenance. Each chapter details the assembly principles and component-level service limits required for proper mechanical operation, including specific sections for the power-assisted steering system and the continuously variable transmission setup.

Technical Preview and Reference Values

Technical data is provided for engine assembly, chassis maintenance, and EFI system diagnostics. The document includes specific charts for valve clearance (0.05–0.10 mm intake; 0.17–0.22 mm exhaust) and spark plug gaps (0.7–0.8 mm). Fastener torque values are documented extensively, such as the engine oil drain plug at 21 Nm, the front differential filler plug at 35 Nm, and final gear drain plug at 23 Nm. Electrical reference values for the crank position sensor are listed as 170–250 ohms, while the fuel pump discharge quantity is specified at 55.5 ml per 10 seconds. Further how factory workshop documentation is structured is available to aid in navigating these technical sections.

An official 624-page Suzuki OEM workshop manual covering the 2009 King Quad 500AXi, documenting engine, chassis, electrical, and fuel-injection specifications for the 5SAAM45P-series frame builds.