2002 Suzuki LT-A50 ATV Service Manual

2002 Suzuki LT-A50 Technical Documentation

• Covers 2002 Suzuki LT-A50 all-terrain vehicle specifications, maintenance procedures, and mechanical component overhauls
• Official Suzuki publication P/N 99500-20210-01E, 2001 copyright edition
• Contains 123 technical illustrations, 6 major component exploded-view diagrams, and 14 torque-specification tables
• Delivered as a direct download the moment payment clears
• Indexed PDF search covers every chapter and appendix
• Re-download the file any time, no expiration
• This 132-page factory publication provides the official data for the LT-A50 model year 2002, serving as the required reference for all internal mechanical inspections and service intervals.

Mechanical System Coverage

The 2002 Suzuki LT-A50 service manual documents the complete mechanical maintenance lifecycle for the model. Opening sections establish general information, including serial number identification and fuel/oil recommendations for global markets. Subsequent chapters detail the disassembly, inspection, and reassembly procedures for the engine unit, fuel and lubrication systems, and chassis components. Critical information regarding transmission oil levels, chain maintenance, and steering alignment ensures that technicians maintain the unit according to factory parameters.

Technical Reference and Specification Highlights

This reference includes comprehensive specification tables for the air-cooled engine and chassis. Torque values for engine mounting nuts are specified at 31 Nm to 41 Nm depending on the bolt position. The manual lists transmission oil capacity at 500 ml for standard oil changes, increasing to 550 ml for complete overhauls. Transmission oil requirements are explicitly documented as SAE 10W-40. The 2002 Suzuki LT-A50 uses a centrifugal automatic clutch with a specified engagement speed range of 2,200–2,600 r/min. Intake valve and ignition timing data are provided alongside critical clearance thresholds for the piston, cylinder, and crankshaft. Cylinder head distortion service limits are set at 0.05 mm, and the 2002 Suzuki LT-A50 crankshaft runout must remain within 0.05 mm for operational reliability.

Reference only — always consult a certified technician before performing service on this equipment. This official 132-page Suzuki OEM workshop manual covers the 2002 LT-A50, documenting engine, chassis, electrical, and fuel system specifications for the K2-series build.